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Stranded 8G Wire; Tinned?

Printed From: the12volt.com
Forum Name: General Discussion
Forum Discription: General Mobile Electronics Questions and Answers
URL: https://www.the12volt.com/installbay/forum_posts.asp?tid=139070
Printed Date: May 01, 2024 at 7:05 PM


Topic: Stranded 8G Wire; Tinned?

Posted By: ronemca
Subject: Stranded 8G Wire; Tinned?
Date Posted: June 10, 2015 at 7:11 PM

I have a run of 8G stranded wire feeding power to my aux light control box in the engine compartment. I intend to cut into the wire and install a 1 IN 2 OUT splitter so I can feed a branch into the cabin. I intend to use the same 8G stranded wire. But...

The splitter employs Allen screws to attach the wires to the little terminal block, and I always wonder when I crank those down: am I getting a good connection with the strands all splayed out flat inside??

In the past I have tinned the ends so that they are un-crushable, but I vaguely recall reading somewhere recently that solder wicking into the ends of stranded wire is a no-no. Is that true? Why?

Now I should point out that I have carefully selected a splitter that is specifically for 8G wire; no one-size-fits-all here. Therefore I presume (hope) that - rather than a bushing inside a large-bore fitting -- it will in fact be the right I.D. for 8G wire. If so, I guess it will be alright, but I am still keen to hear some feedback, please & thank you.

P.S.: I do not yet have the splitter in hand - it is on its way. If you wanna look, it's a Stinger [SPD510]

P.P.S.: I also recently came across the term "potted" with regard to this same practice, but the term is unfamiliar to me. Is it just a different way of saying "tinned"? (i.e.: the act of dipping the bare end of a wire into a pot of molten solder?)



Replies:

Posted By: howie ll
Date Posted: June 11, 2015 at 9:14 AM
Ever thought of removing about 10mm of insulation, wrapping the end of the other wire around it, properly soldering then covering with adhesive lined heat shrink?

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Amateurs assume, don't test and have problems; pros test first. I am not a free install service.
Read the installation manual, do a search here or online for your vehicle wiring before posting.




Posted By: ronemca
Date Posted: June 11, 2015 at 9:32 AM
I hadn't, no. Partly because I have tried heat-shrink tape with very poor results...but also because my soldering skills are less than incredible.

But your suggestion *does* indicate that soldering stranded wire is quite acceptable (which I had always believed)




Posted By: howie ll
Date Posted: June 11, 2015 at 9:36 AM
Proper soldering, i.e. letting the solder flow freely into the joint makes a more conductive joining method, also heat shrink TUBING, not tape.
I mentioned adhesive, more expensive but better under the hood, resists damp, corrosion better.


-------------
Amateurs assume, don't test and have problems; pros test first. I am not a free install service.
Read the installation manual, do a search here or online for your vehicle wiring before posting.




Posted By: ronemca
Date Posted: June 11, 2015 at 9:11 PM
Forgive me if I sound naïve, but I can't figure out how there would NOT be a split in the tubing if I am introducing it onto a 'Y' junction. Of course I can slide a 2" piece along the new branch before I solder it...but I'll not be able to slide a piece onto the existing "feeder" wire; there is going to be a slit in it somewhere, isn't there? And wouldn't moisture get into the joint?




Posted By: howie ll
Date Posted: June 12, 2015 at 2:22 AM
Remove the wire from the control box then slide the tube back from there.

-------------
Amateurs assume, don't test and have problems; pros test first. I am not a free install service.
Read the installation manual, do a search here or online for your vehicle wiring before posting.





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