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polyfill

Printed From: the12volt.com
Forum Name: Car Audio
Forum Discription: Car Stereos, Amplifiers, Crossovers, Processors, Speakers, Subwoofers, etc.
URL: https://www.the12volt.com/installbay/forum_posts.asp?tid=23805
Printed Date: May 14, 2024 at 3:51 PM


Topic: polyfill

Posted By: mindctrl
Subject: polyfill
Date Posted: January 02, 2004 at 9:55 PM

Hi again,

I have 2 12" Infinity Reference subs, and I'm going with the ported enclosure built to the dimensions that Infinity specifies.  It asks for one-inch polyfill lining on all walls except the one with the subs... Anyways, I was wondering where I can get this lining, how much I should expect to pay for it, and whether or not it's really worth it?  All opinions and suggestions welcome! Thanks guys.

--mindctrl




Replies:

Posted By: forbidden
Date Posted: January 02, 2004 at 9:59 PM
Polyfil is a pillow stuffing material, so find the other halfs favorite pillow and go to town. It is available at a lot of fabric stores, also known as Dacron. If you want to try another product that works really good, pm me and I'll send you some info.

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Top Secret, I can tell you but then my wife will kill me.




Posted By: dyer
Date Posted: January 02, 2004 at 11:30 PM
you can get polyfill at walmart for under 5 bucks.

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Dyer




Posted By: DYohn
Date Posted: January 02, 2004 at 11:43 PM
The Dacron pillow stuffing (or quilt batting) found in fabric stores will do the job, although it is not very dense and can be hard to work with.  If you want professional polyfill designed for audio applications, try a product called "Acousta Stuff" that I personally use.




Posted By: tuneman
Date Posted: January 03, 2004 at 2:23 AM
Old school guys used to use fiberglass, but I would only suggest this in a sealed enclosure.

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Posted By: DYohn
Date Posted: January 03, 2004 at 9:52 AM

I suggest you NEVER use fiberglass, if what you mean is the sort of fiberglass used as house insulation.  This stuff will shed fibers which can get caught in your drivers between the voice coil and the magnet assembly and can FRY your speakers.  Don't use it. 

I am, by the way, an "old school" guy!  posted_image





Posted By: Haldol
Date Posted: January 03, 2004 at 10:18 AM
I once read in an 1995 issue of Auto Sound and Security that it a general rule of thumb is that you should use 1.5 pounds (18oz) of polyfill per cubic foot. Where I worked in the past, we used a fraction of that amount. I have tried it both ways and in fact, used the 18oz rule many many times with no noticeable bad effects. Anyone else with an opinion?

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Posted By: DYohn
Date Posted: January 03, 2004 at 11:17 AM

1 lb of good quality polyfill adds about 10% to the apparent volume of an enclosure.  So a 1 cuft sealed enclosure with 1 lb polyfill acts like 1.1 cuft of air space.  I have always used 1 lb per 1 cuft as my standard, but some people (and some loudspeaker manufacturers) recomend different standards.  It all depends on what you're trying to accomplish.





Posted By: Alpine Guy
Date Posted: January 03, 2004 at 6:29 PM
1 pound of that stuff wont even fit into a 1cube enclosure, it would be super packed and the sub wouldn't breath,,,or is there secrets??




Posted By: jakita
Date Posted: January 03, 2004 at 10:30 PM
Just throw a little and maybe spray some glue on the side walls for it to stick to.  Infinity uses it for the purpose of deadening stray rear waves to improve the sound.  If you are using alot of it you are tricking the driver into sounding like it is in a bigger box




Posted By: jakita
Date Posted: January 03, 2004 at 10:34 PM
DYohn] wrote:

p>I suggest you NEVER use fiberglass, if what you mean is the sort of fiberglass used as house insulation.  This stuff will shed fibers which can get caught in your drivers between the voice coil and the magnet assembly and can FRY your speakers.  Don't use it. 

I am, by the way, an "old school" guy!  posted_image


Just so you know fiberglass is not a conductive material.  I have never heard of it frying a sub.  If you look in some of the older commercially built enclosures they did used to use fiberglass.  A good example is sound equipment used for concerts and such which is built by the same company that makes infinity and Jbl.





Posted By: DYohn
Date Posted: January 04, 2004 at 11:35 AM

You are right, it will not fry a sub due to electrical conduction.  It will fry it because of mechanical interference with VC movement.  I have seen it happen, more than once.  Professional sound reinforcement cabinets did use fiberglass for a time in the 70's, you are correct.  But I have spent hours replacing some of those drivers (from companies like Harbinger and Community) and indeed, there was ALWAYS fiberglass imbedded in the VC.  In an auto subwoofer application, with much smaller (generally) enclosures and high heat and SPL inside the cabinets, the problem is worse.

BTW, Infinity and JBL are both now owned by the Harmon International Group, but they are designed and manufactured in entirely seperate facilities.





Posted By: jakita
Date Posted: January 04, 2004 at 3:08 PM
Thanks for the information DYohn.  I never heard of that happening but I do believe you.  I just dont see why fiberglass would cause that problem and polyfill would not.  I mean if it is a mechanical and not electrical problem couldnt polyfill fibers get into the voice coil also?




Posted By: Durwood
Date Posted: January 04, 2004 at 3:18 PM

Fiberglas tends to easily break into small, almost microscopic splinters.  That's why it gets under your skin and makes you itch.  Polyfil is a longer, less brittle fiber (usually Dacron), so it doesn't break off and go floating around inside the box.

Scott





Posted By: jakita
Date Posted: January 04, 2004 at 3:22 PM
Thank you Scott seems to make sense.  I always use polyfill myself but I know other people that do use fiberglass.  I have never criticized what they do because I never had a reason to but I will relay the info so they dont have such a problem.  Thanks again.




Posted By: Durwood
Date Posted: January 04, 2004 at 4:20 PM

Oh, I don't have any personal evidence that Fiberglas DOES cause a problem.  I'm like you, I've always used Dacron Polyfil.  I just figured if Fiberglas causes a problem, that would be why.

Scott





Posted By: Focusedonsound
Date Posted: January 04, 2004 at 9:00 PM

You say that using Acustastuff (and other products) make the speaker think its in a larger enclosure.  My question is how to make a larger enclosure smaller?

I built/ am building 2 fiberglass enclosures for 2 12in kicker comp XPL's and I think they are larger than necessary. 

any help is appreciated





Posted By: dyer
Date Posted: January 04, 2004 at 11:21 PM
stick a basketball in there!!!

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Dyer




Posted By: jakita
Date Posted: January 04, 2004 at 11:28 PM
two part expanding foam works




Posted By: mindctrl
Date Posted: January 05, 2004 at 12:22 AM

Thanks for all your input, guys!  Now, instead of stuffing(polyfill), can somebody suggest a good LINING? Like something I could glue to the walls of the enclosure... The idea of sticking something into my box that would potentially touch one of the magnets bothers me... Call me crazy but it just doesn't sound like the best idea in the book.

Any suggestions?

--mindctrl





Posted By: Durwood
Date Posted: January 05, 2004 at 1:37 AM

Polyfill is also available in the form of "quilt batting".  Any fabric shop should have it.  It's a roll of polyfill-type material that's maybe 1/2-3/4" thick, meant to be sewn between two sheets of fabric to make a quilt.  You could glue or staple it to the inside walls of your box, where it wouldn't come close your speakers.

Scott Gardner





Posted By: eargasm
Date Posted: January 05, 2004 at 2:38 AM
thats what i did. its a large sheet which i cut up and used a staple gun to line the box walls with.

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2001 Ford Fairmont
Alpine DVD, screen,
5.1surround processor,
5ch Class-T amp, TV tuner
and centre channel.
Focal 3way Utopia splits.
VDO navigation. Stinger cap.
Soundstream Exact subs.





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