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little truck, big alt, still no power


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Barqer 
Member - Posts: 20
Member spacespace
Joined: July 29, 2003
Location: United States
Posted: July 29, 2003 at 9:42 PM / IP Logged  

heya, first time poster here. most of the information looks good, so here is my problem.

i have a 94 toyota pickup. cut through the cab and bed to lay in 4 12" Comp kicker VR's on a 1200.1 JBL amp. also have a pioneer 600 watt on some alpine type r components in the front doors. after installing all this, upgraded the alternator to a mean green alt. (somewhere around 140 amps i think). which is up from the 40 amp stock. oh..by the way, ive also added power windows to the mix.

then upgraded the battery to a yellow top, with 0 gauge ground wires to 3 places (inside bumper, chassis, and body). the alt has a 1 gauge wire to the battery. 0 gauge wiring back to the amps in the bed of the truck. problem is..i STILL have voltage problems. my amps only get 10 volts at best when running..and the amp on the highs sometimes kicks out cause the remote turn on isnt gettin enough voltage. the 0 gauge from the battery to the amps is probably close to 17-19 feet long..could this be causing a problem? as far as i can tell, my next solution is caps (lookin at a 2.4 farad cap) and adding another battery in the back.

any suggestion on how to tackle this problem?

and i can only run my stereo really hard for about 10 mins with the car on before the voltage starts causing strange problems (high kick out for a few seconds, subs sometimes dont hit, they just pop, and severe dimming of lights). if i run the truck for awhile with everything off, helps charge things back up to normal and stuff works for awhile..wow. sorry for the huge post. anything would really help, thanks

Barqer 
Member - Posts: 20
Member spacespace
Joined: July 29, 2003
Location: United States
Posted: July 29, 2003 at 9:43 PM / IP Logged  
meant to add, ran test at the battery, and im gettin a solid 14.6 volts with the truck running. it just doesnt make it much farther than that. amps, headlights, even my inside lights dim. suggestions?
bberman1 
Gold - Posts: 2,314
Gold spacespace
Joined: March 11, 2002
Location: United States
Posted: July 30, 2003 at 5:19 PM / IP Logged  

If you turn your system off dose the voltage go back up? Also do you know if the alternator has an internal or external voltage regulator? And when the voltage drops dose it come back up when you raise the engines RPM's

Barqer 
Member - Posts: 20
Member spacespace
Joined: July 29, 2003
Location: United States
Posted: July 30, 2003 at 5:44 PM / IP Logged  

hmm..i think i remember checkin the amps with the system off, and it was near 13 volts. i believe the alternator is a internal regulator, because it is supposed to be a stock replacement. the voltage does go up with the RPMs..but only at the battery in the front. at idle, my battery tested at 12.4 volts. revved up the engine and it jumped to 14.2.  at the amps in the back it doesnt seem to make much difference. (about a half volt or so higher than idle). im curious if the cable length has anything to do with it..or if maybe my amp isnt putting out what it is supposed to.  

Barqer 
Member - Posts: 20
Member spacespace
Joined: July 29, 2003
Location: United States
Posted: July 30, 2003 at 5:47 PM / IP Logged  
errr...another problem that my friend has mentioned. when we wired the new alternator, we didnt use conventional cable. a 1 gauge welders cable was used because it would be more resistant to the heat from the engine. maybe this could be the culprit? might have to check the resistance on that cable to see if its not very conductive. shouldnt have made a difference though.
hotrodelectric 
Copper - Posts: 112
Copper spacespace
Joined: March 13, 2002
Location: United States
Posted: July 31, 2003 at 1:33 AM / IP Logged  
OK. I can't tell you much from the stereo side of your truck, but there are others here who can tell you all you need to know. On your charge circuit and the power distribution, however I might be able to shed a little light. You've upgraded the alternator in anticipation of your stereo- a reasonable move. Adding power windows will have added little to the overall load, since the use is momentary, and the windows in your truck usually operate very easily. Yellow-Top Optima- check. Ground wires to body and chassis- check. Add a ground wire of the same gauge as your others from the chassis to the engine (or transmission)-this will get you past all of the motor mounts- and from the alternator to the motor. I know- it sounds weird, but some alternators
require this. Also, the 0-gauge line from your alternator to the battery is a good thing, but make sure your materials are good quality, and your crimps are solid. I never have a problem with welding cable- the strand count is normally greater for a given gauge, giving better conductivity, less volt drop and excellent flexability. For the line to your amps, the size to me sounds OK, but why so long? Ideally, your battery lines should be as short as possible. Again- good quality materials and solid crimps. Also, make sure your wiring to the alternator- ignition, field, indicator and so on is up to snuff. Does the voltage stay at 14.2 once you back off of the gas? Do check if it is an internal or external regulator- I forget when Toyota changed over, but it wasn't too long ago.
Barqer 
Member - Posts: 20
Member spacespace
Joined: July 29, 2003
Location: United States
Posted: July 31, 2003 at 6:48 AM / IP Logged  

to answer the 2 quick questions i can - the wiring to the amp is so long because it goes from the battery up front, down under the cab, inbetween the cab and bed through a drain hole, and then through the bed to the amps in the far back. i was thinkin the second battery might help shorten this up some and help that problem. and to answer your other question, when i back off the gas, the voltage does NOT stay at 14.2. it drops to around 12.8. only when the engine is revved up does the voltage go up. gonna check on the regulator on the alt today

thanks for the help so far

Barqer 
Member - Posts: 20
Member spacespace
Joined: July 29, 2003
Location: United States
Posted: August 02, 2003 at 8:46 AM / IP Logged  
called mean green company today..the alternator is an internal regulator.

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