Relay For HID

can u show us a diagram of how the whole system is wired?  just throw something together in paint, as neat as possible, where everything is connected, fuses used, and relays used.  might be able to help, but this problem sounds weird. 

Maybe it isn't the relay, maybe it is the ballast ever think of that?

Does this problem happen on only one or both sides.

Give more specific detail please.

Thanks.

Yeah a diagram could help. However I would not suspect the ballast causing the relays to click.

If the system was drawing too much current the contacts of the relay could burn up but it's logical to assume the clicking would be something to do with the coil of the relay not getting enough voltage so the spring is stronger then the magnetic field of the coil and it will "click".

Now even though this happens after time it still could be a bad connection..If something is heating up...well we know heat causes resistance..in turn, volage drop.

Once again a diagram of how it is wired is the only way we can get a clue as to what's wrong.

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If the relay is clicking, it sounds like the control wiring for the relay is the problem.. measure the voltage across the relay coil.. possibly either a bad ground or bad source.

Jim