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ford techs

Printed From: the12volt.com
Forum Name: General Discussion
Forum Discription: General Mobile Electronics Questions and Answers
URL: https://www.the12volt.com/installbay/forum_posts.asp?tid=114624
Printed Date: April 28, 2024 at 6:27 PM


Topic: ford techs

Posted By: dvaldez0989
Subject: ford techs
Date Posted: June 22, 2009 at 4:11 PM

are there any ford techs on this forum that can help with a 2002 ford escape 3.0?



Replies:

Posted By: tommy...
Date Posted: June 22, 2009 at 4:31 PM
Whatcha Doing...?(and no i am not a tech)

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M.E.C.P & First-Class
Go slow and drink lots of water...Procrastinators' Unite...Tomorrow!




Posted By: i am an idiot
Date Posted: June 22, 2009 at 5:16 PM

tommy... wrote:

(and no i am not a tech)
  

But he did stay in a Holiday Inn Express last night.



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Let's Go Brandon Brown. Congratulations on your first Xfinity Series Win. LGBFJB




Posted By: t&t tech
Date Posted: June 22, 2009 at 5:31 PM
like the signature mr.idiot ! Also, seems the crystal ball is workin fine now, cuz you knew all about tommy's night ! LOL ! posted_image.




Posted By: i am an idiot
Date Posted: June 22, 2009 at 5:34 PM
I was in the next room.

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Let's Go Brandon Brown. Congratulations on your first Xfinity Series Win. LGBFJB




Posted By: dvaldez0989
Date Posted: June 22, 2009 at 6:14 PM
it is actually not a 12volt question. but here it goes. 2002 ford escape 3.0 186,000 ,miles. it started to hesitate at around 50-60 mph and i replaced the plugs and it then got worse. i replaced the ignition coils test drove it and my dpfe sensor completeley melted. i then came to a conclusion that my cat was clogged. Took it off and it was. So it was late in the day i had it on the rack and nobody was delivering anymore so i welded a staright pipe on it. Guess what?? Didnt make a difference. so i then replaced all my vaccuum hoses still didnt make a difference. i also chaged my injectors. no difference. I am getting 100 miles to a full tank it is terrible.what i have noticed is that when the tank is almost empty it isnt as bad. the snap on solus that i have keeps telling me cylinder 4 and cylinder 6 is misfiring i ran a compression test and it tested ok i dont know where to go from here any advice would be greatly appreciated




Posted By: tommy...
Date Posted: June 22, 2009 at 9:23 PM
Not even the Holiday Inn could help me w/ that answer...And... I am a Moron...Did i keep you up...?

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M.E.C.P & First-Class
Go slow and drink lots of water...Procrastinators' Unite...Tomorrow!




Posted By: i am an idiot
Date Posted: June 22, 2009 at 10:05 PM
No you didn't keep me up, but since I too stayed at the Holiday Inn Express last night, I was able to find a recall on that vehicle. It does refer to the Engine Control Module and it does talk about engine stalling.

The first one on this page

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Let's Go Brandon Brown. Congratulations on your first Xfinity Series Win. LGBFJB




Posted By: tommy...
Date Posted: June 22, 2009 at 10:13 PM
Do the Captain Morgans pose now...??

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M.E.C.P & First-Class
Go slow and drink lots of water...Procrastinators' Unite...Tomorrow!




Posted By: dvaldez0989
Date Posted: June 23, 2009 at 8:33 AM
can you post the website you found that at??




Posted By: i am an idiot
Date Posted: June 23, 2009 at 9:10 AM

i am an idiot wrote:

No you didn't keep me up, but since I too stayed at the Holiday Inn Express last night, I was able to find a recall on that vehicle. It does refer to the Engine Control Module and it does talk about engine stalling.

The first one on this page

The blue line that reads "The first one on this page"  click it, it is a link to the page at motortrend.com



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Let's Go Brandon Brown. Congratulations on your first Xfinity Series Win. LGBFJB




Posted By: KPierson
Date Posted: June 23, 2009 at 1:05 PM

It sounds like you have a fuel problem.   :)

I would check each injector to make sure they are pulsing when the vehicle is running - if an ECU injector output shorted it would cause the injector to stay open constantly, which would cause misfiring, clogged cats, and terrible fuel milage.   This could be checked with either a 'scope, a frequency meter (should be around 11hz at idle and go up with RPM), an LED,  or, if nothing else is available, a volt meter. 

Another thing I would check is fuel pressure - too much pressure can cause simlar issues to yours.

That recall covers stalling under deceleration - I doubt that has anything to do with dumping too much fuel at all times but it would be a good starting point.  Typically, fuel injected vehicles do not inject at all while the motor is heavily decelerating and most likely the ECU wasn't restarting to inject at a high enough RPM to keep the motor from completely stalling.



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Kevin Pierson




Posted By: dvaldez0989
Date Posted: June 24, 2009 at 8:52 AM
say if this was the prob could it be resolved with a blown fuse or does the pcm have to be replace??




Posted By: KPierson
Date Posted: June 24, 2009 at 9:09 AM

Well, it depends on the exact problem.

If the output transistor is fried you would need to replace the PCM.  However, it is possible that the fuel injector trigger wire is shorted to ground somwhere - if that is the case there is a chance that if you fix the wiring issue it will fix the problem.

You have determined that you have a fuel delivery problem, now you just need to figure out what cylinder(s) the problem is on and take the steps necesarry to rectify the situation.



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Kevin Pierson




Posted By: dvaldez0989
Date Posted: June 24, 2009 at 10:18 AM

the snap on solus shows me to be cylinder four and cylinder six the only problem with checking the injectors is that they are under the intake manifold so you cannot check it while the vehicle is running. you have to take the manifold off to get to the injectors.





Posted By: KPierson
Date Posted: June 24, 2009 at 10:34 AM
You don't need to check the actual injectors, just the wires running to the injectors.  Most injectors have two wires - a constant 12vdc (which we can assume works) and a switched (-) coming from the PCM.  Go to the PCM and measure the voltage there on the suspect cylinders.  If you have constant voltage (which would be my first guess) then you can go to the next step and unplug the PCM harness - if the fuel injector wire is still showing ground then the problem is in the wiring - if the injector wire goes to 12vdc or floats then you know the problem is in the PCM.

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Kevin Pierson




Posted By: dvaldez0989
Date Posted: June 25, 2009 at 8:31 AM
does anybody have any access to ALLDATA so i can see what wire colors the injectos are




Posted By: i am an idiot
Date Posted: June 25, 2009 at 8:53 AM
Can you not see the 2 wires on the injector itself.  There shold be a wire color that is on all 6 injectors.  The other wire on each injector is the trigger wire for that injector.

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Let's Go Brandon Brown. Congratulations on your first Xfinity Series Win. LGBFJB




Posted By: dvaldez0989
Date Posted: June 25, 2009 at 9:20 AM
i would have to take off my intake manifold to get to it that is why i am asking




Posted By: tommy...
Date Posted: June 29, 2009 at 7:59 PM

dvaldez0989 wrote:

i would have to take off my intake manifold to get to it that is why i am asking

So even w/ the colors...How are you going to check them if you cant see them...?? All 6 of the injectors are under the manifold...??



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M.E.C.P & First-Class
Go slow and drink lots of water...Procrastinators' Unite...Tomorrow!




Posted By: i am an idiot
Date Posted: June 29, 2009 at 8:05 PM

There is obviously more than one harness in that area.  If he had the wire colors, he would be able to identify the correct harness and take his readings there. 

Did you even get the Ground Control reference?   Only for Tommy.





Posted By: tommy...
Date Posted: June 29, 2009 at 8:38 PM

This is the question(first paragraph)...And here is the link to the site...  https://action.publicbroadcasting.net/cartalk/posts/list/21/2118114.page  Quite a few responses...2nd part was one of the answers...Good Luck...

Strange but true...i will keep this as brief as possible and answer questions if i leave anythign important out.
Car is a 2001 Escape with the v-6 auto with 75000 miles.
Up until this past summer it has been pretty reliable...here is the story:
Driving home after the car was parked for a week at an airport and had major acceleration problems. Took it to the deal and he said probably just a cracked coil wire but it seemed fine to hime and he sent us on our way.

Fast forward to recent weeks...when my daughter drove the car from her house to mine and this was the first EGR valve explosion about a mile from our house. Had it towed to the dealer and he replaced the EGR valve and the primary cat and took my 1200 dollars and ssent me home with my "fixed" car. Drove home from the dealer and all was well until the next day when the car was bucking all over again. Called the dealer and he said maybe a coil needed to be replaced but he was certain all was fine. The following week it drove fine for the first 2 days...until the EGR valve exploded.

Called the dealer and he said yeah must be a defective part and he gave me a new one...which exploded after 2 miles.

I am going to drive the car up to him tomorrow and tell him to fix it and i do not expect to be charged for anything until it is FIXED. If i didn't have 1200 dollars on the table i would never take it back to this dealer

This drawing shows the Fuel Pressure & Temperature Sensor (FP & T) on top of the engine: https://www...52801e8fdd Pull the hose off and see if there is any fuel in the vacuum hose. There should not be any fuel in the vacuum hose. If there is, the fuel pressure signal sent to the engine computer will be in error, and the fuel will go into the vacuum lines to whichever vacuum line, or intake manifold, has the lowest vacuum. The lowest vacuum, in route to the intake manifold, may be the EGR Valve. I don't have the complete vacuum distribution diagram. Your repairer should have that diagram.
The FP & T Sensor has a vacuum line which, in the usual applications, controls the fuel pressure; but, in your system the vacuum doesn't control the fuel pressure. The fuel pressure on your car is 70 psi, which is only 5 psi high. The FP & T Sensor vacuum diaphragm may be ruptured. This ruptured diaphragm would allow raw fuel to go into the vacuum hose--and on from there.
You haven't said anything about the check engine light being on. Is it, and what is the DTC (Diagnostic Trouble Code)? I expect something like P1211, or P1236.
We await your response.

The fuel flow (injection) is 'way too high! The question is, "Why?", first; and, what to do about it, secondly. Some reasons:
The fuel pressure (supposedly) is 70 psi. Let's assume that this value is at idle. I think that, at idle, the fuel pressure should be 30 - 45 psi. The allowable fuel pressure (at max engine output?) is 55 - 65 psi. If the fuel pressure is 70 psi, at idle, why? That's where your ace mechanic comes in, to find out why.
What directly controls fuel pressure? As I understand your 'fuel control system', the PCM (engine computer) gets data from the ECT (Engine Coolant Temperature), IAT (Intake Air Temperature), MAF (Mass Air Flow), O2 (oxygen) sensors, and the FP&T (Fuel Pressure & Temperature) sensors.
The PCM uses this data to control the fuel pump module, the fuel pump relay (before the FP), and another fuel pump relay (after the FP). The PCM is constantly energizing and de-energizing these relays to control fuel pump action (duty cycle).
The mechanic needs to check the values of the sensors to the PCM; then, the duty cycle of the fuel pump module.
All of this stuff is in the Ford scan tool/computer, in the factory repair manual, and in the alldata.com charts. All that is left is for someone to use it.
The voltage values (or, frequencies) of the sensors vary with engine speed and load. The voltage values need to be compared to the spece'd values at different engine speeds/loads. Here are some of those expected values (use the values for the 3.0L engine): https://www...52801e8fbc
This Ford Motor Company pdf "2001 MY OBD System Operation" may be of interest, especially as it involves the catalytic converter operation. https://act...18826.page


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M.E.C.P & First-Class
Go slow and drink lots of water...Procrastinators' Unite...Tomorrow!




Posted By: tommy...
Date Posted: June 29, 2009 at 9:03 PM

3.0L Engine

  1. Before servicing the vehicle, refer to the Precautions Section.
     
  2. Release the fuel system pressure
     
  3. Disconnect the battery ground cable.
     
  4. Remove the upper intake manifold.

    posted_image
    posted_imageposted_image

    Fig. Fuel rail and injectors-3.0L engine

     
  5. Disconnect the fuel tube quick release coupling.
     
  6. Disconnect the fuel rail pressure and temperature sensor vacuum tube
     
  7. Disconnect the fuel rail pressure and temperature sensor electrical connector.
     
  8. Disconnect the fuel injector electrical connectors.
     
  9. Remove the fuel rail bolts.
     
  10. Remove the fuel rail.
     
  11. Remove the fuel injector.
     
  12. Remove the fuel injector O-ring seals.
     
  13. To install, reverse the removal procedure. Install new fuel injector O-ring seals.
     
  14. Lubricate the new O-ring seals with clean engine oil before installing. Torque the fuel rail bolts to 89 inch lbs. (10 Nm).
     



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M.E.C.P & First-Class
Go slow and drink lots of water...Procrastinators' Unite...Tomorrow!




Posted By: dvaldez0989
Date Posted: July 06, 2009 at 11:34 AM

do you think it is also possible that it could be bad o2 sensors???





Posted By: KPierson
Date Posted: July 06, 2009 at 1:04 PM
It is possible, but I would think a stuck injector first, especially since you are getting individual cylinder errors.

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Kevin Pierson




Posted By: Mad Scientists
Date Posted: July 06, 2009 at 5:03 PM

First, there are three cats on that vehicle.. you've straight piped the downstream cat. If it was bad, I'd suspect the upstreams are also. You can pull the upstream O2 sensor on each upstream cat and measure exhaust back pressure. You might be able to measure back pressure from the DPFE sensor.. at least for the bank the sensor is connected to.

Tell us what the scan tool is saying for injector pulse width and O2 sensor readings.. if you've replaced the injectors and all 6 coils then you know that it's not difficult to remove the upper half of the intake.. I would pull it off again and make sure you didn't reverse the coil harness connections. The numbers should be on the harness for each cylinder.

How many misfire numbers are you seeing for 4&6? Any trouble codes? What's the fuel pressure?

J





Posted By: dvaldez0989
Date Posted: August 12, 2009 at 1:57 PM
ok guys a little update on the escape. it is still running like crap. lol i replaces the o2 sensors one of them was completly melted so i figured that the cat on the manifold was clogged. i took it off and come to find out it is hollow there is nothing in it i was very surprised. after a long day at the shop i put it back together and i am still stumpped. i have a buddy that said he can check it out for me he works at ford. he said for $100 bucks he can tell me what is wrong. im scared that it will take more then an hour and it doesnt end up being $100 do you think it is worth the money???




Posted By: tommy...
Date Posted: August 21, 2009 at 9:22 AM
Well how far can you drive currently...? If it is a friend...Wheres the employee discount...posted_image Maybe re-read all the posts...And post some answers to the questions asked...Just a thought...But its free...And it sounds like your close to identifying the problem...!

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M.E.C.P & First-Class
Go slow and drink lots of water...Procrastinators' Unite...Tomorrow!





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