Bench Prep Pays Off - FYI

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URL: https://www.the12volt.com/installbay/forum_posts.asp?tid=146611
Printed Date: April 26, 2024 at 3:44 PM

Topic: Bench Prep Pays Off - FYI

Posted By: kreg357
Subject: Bench Prep Pays Off - FYI
Date Posted: December 19, 2020 at 7:09 PM

Well yesterday as I was bench prepping another R/S system, as I plugged in the DBI D2D harness it felt a bit "off" but it seemed to be secure so I continued. During final inspection, I gave that connection a good look and was glad I did. Photo below :

posted_image

One of the data pins was backed out a bit. While it might have programmed OK and passed post install testing because it was making a pressure contact with the R/S's pin, it could fail or worse yet cause intermittent problems down the road. I swapped out that harness and trashed the bad one. Looks like the pin was not oriented correctly to latch in the connector hole.

Bottom line, Bench Prep pays off! I might not have felt or seen this issue if done under the dash.

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Soldering is fun!

Replies:

Posted By: iskidoo
Date Posted: December 20, 2020 at 8:09 AM

Good catch. It sucks trying to troubleshoot issues like that later.

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Steve G

Posted By: kreg357
Date Posted: December 20, 2020 at 9:20 AM

Exactly, Steve! I think we have all seen similar issues. Bad crimps on a relay terminal spade connector, lose in-line fuse holder terminals, etc. You could spend hours re-flashing and re-programming and even swapping the module. The wiring and harness connectors are pretty far down on the suspect list.

All prepped, programmed, tested and ready to go for Monday...

posted_image

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Soldering is fun!

Posted By: iskidoo
Date Posted: December 20, 2020 at 9:31 AM

Nice bench prep work. I like how you hot glue the bypass to the main unit. I remember having an issue with a brand new remote start install because 2 of the main harness wires were swapped positions in the connector. I was pretty annoyed and only saw it one time but it was enough to make me verify harnesses now for proper wire order each time I start a new install.

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Steve G