fuel level sensor to triger relay ckt
Printed From: the12volt.com
Forum Name: Relays
Forum Discription: Relay Diagrams, SPDT Relays, SPST Relays, DPDT Relays, Latching Relays, etc.
URL: https://www.the12volt.com/installbay/forum_posts.asp?tid=119638
Printed Date: May 09, 2025 at 11:07 AM
Topic: fuel level sensor to triger relay ckt
Posted By: orbitald
Subject: fuel level sensor to triger relay ckt
Date Posted: January 25, 2010 at 8:52 PM
Hi,
I'm looking for a circuit which would trigger a 12V relay from a fuel level sensor so that when the fuel tank is full the relay is triggered.
I believe the fuel level sender reads 560 ohms empty and 55 ohms full. That means I would like to trigger the relay at or below 65 ohms but not higher.
This is for a '87 Vanagon and I want to disable a pump transferring fuel from my axillary tank to my main tank when my main tank is full.
Thanks for any help,
David
Replies:
Posted By: i am an idiot
Date Posted: January 25, 2010 at 9:46 PM
You wil have to remove R1, replace the LED with the coil of the relay. The transistor should be upgraded also. I will get you a transistor number if you are going to build it. https://www.the12volt.com/installbay/forum_posts.asp?tid=105885&KW=low+fuel
Posted By: orbitald
Date Posted: January 25, 2010 at 9:53 PM
Thanks IAAI,
Yes, I will build it as it looks pretty simple.
Is that an op-amp there in the middle? Like a 741 or something? What part number would you suggest for that?
And any help with the transistor part number would be much appreciated as well.
Thanks!
David
Posted By: oldspark
Date Posted: January 25, 2010 at 10:51 PM
That's a low-level circuit but just invert the inputs.
Similar circuits should with most OpAmps (split supply) else single-supply & Comparators etc.
It's really just a voltage sensing/comparison circuit with a capacitor as an input "slushing" filter.
It's easier if you can find the voltage of the sender/gauge near full (probably between 0-1V, empty should be higher).
Because it's near 0V when full, maybe just a simple inverting transistor circuit will do (ie, when sender above 0.7V, transistor #1 turns on which turns off transistor #2 & the relay).
Usually low-level sensors are sought. For those I like the separate senders which are quite accurate (being position only albeit subject to slushing) and independent of the sender & gauge. I suppose one could be mounted at the top of the tank, and inverted (whether mechanically or electronically depending on the sense method).
Posted By: i am an idiot
Date Posted: January 25, 2010 at 11:38 PM
Yes that is a 741 op amp. Each manufacturer will have thier own prefix before the 741, it really does not make a big difference which manufacturer you use for this application. This transistor should do the job without heating up hardly at all. https://www.radioshack.com/product/index.jsp?productid=2062611 This is the thread I was looking for a while ago. Lots more reading that the one I posted earlier. I do not think you will need any of the added regulation for your need. https://www.the12volt.com/installbay/forum_posts.asp~TID~110766~KW~low+fuel~PN~0~TPN~1 In the above link, both of the circuits use 2 fixed resistors instead of the pot in yours. If you are going to use one of the regulator circuits and can give me a voltage that you want the device to turn on at, I can figure out the values and you can use the fixed resistors.
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