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Bottom of board (before soldering):
Board completely soldered, microcontroller installed, wire harness (with 3A inline fuse) attached:
Completed module ready for shipping:
I went a little extreme with it. The processor looks for the (+) ignition to be turned on, then waits for it to go back off. It then looks at the (-) door pin input and waits for the door to open then close again. At that point, there is an LED output that starts flashing slowly for 20 seconds. During this 20 second period the processor is monitoring both the ignition input and the door pin input - if either of them toggle their state the timer pauses, then starts over once both signals are clear. After 20 seconds the module outputs a short beep through an external hood mounted beeper and then the LED starts flashing quickly for 10 seconds, while the processor continues to monitor the inputs (and resets to the very beginning if something changes). At the end of this 10 second period the module outputs a (-) door lock signal for ~0.8 seconds. Finally, the LED output flashes at a slow rate to simulate an aftermarket security system.
The system can operate without the LED and without the beeper if they are not desired.
The module is centered around a microprocessor running at 1.2mhz. It has an automotive grade power supply with reverse polarity protection. The (-) lock output has a clamping diode on the board (so no external diode is needed if using an external relay). At idle (during slow flashing stage) the entire circuit draws 0.5mA. All inputs are current limited to 1.5mA and all outputs are current limited based on their function (LED out = 15mA, Beeper out = 150mA, Door Lock out = 682mA). All Inputs and outputs go through buffer transistors for added durability.
The wiring harness parts are genuine Molex components crimped on a Molex TM40 press. The wiring harness is detachable with a ramp type lock holding it together. There is a 3A inline fuse for protection.
Finally, the circuit board is housed in a small 2"x2"x1" plastic enclosure for protection.
What do you think?