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how do you cut a tube?


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bigjohnny 
Copper - Posts: 293
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Joined: September 23, 2008
Location: Ontario, Canada
Posted: October 20, 2008 at 8:45 PM / IP Logged  
Long story short, I need to make a nice square cut on a 12.5" tube.
How do I make an accurate mark, and furthermore an accurate cut all the way around it?
the tube is a sonotube.... just hard cardboard.
i am an idiot 
Platinum - Posts: 13,674
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Joined: September 21, 2006
Location: Louisiana, United States
Posted: October 20, 2008 at 9:02 PM / IP Logged  

Get 2 pieces of posterboard, usually  22 x 28 inches,  Glue them together to make them 22 x 42 inches.  Make sure they are square, the 42 inch piece should make a straight line.   When the glue dries, wrap them around the tube matching the ends up, they will overlap by an inch or 2.  With the edges lined up, using a marker of some sort, mark the tube. 

I have no help for you cutting it, the way I would do it is not safe and I do not reccomend it.

04nata 
Copper - Posts: 358
Copper spacespace
Joined: April 22, 2008
Posted: October 21, 2008 at 12:43 PM / IP Logged  

Table saw and a miter gauge

sneakycyber 
Silver - Posts: 413
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Joined: September 13, 2005
Location: United States
Posted: October 21, 2008 at 2:40 PM / IP Logged  
Ditto on the last post. That's how I do it. Although you usually have to remove the blade guard which is dangerous. I have a scar on my thumb that proves it.
i am an idiot 
Platinum - Posts: 13,674
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Location: Louisiana, United States
Posted: October 21, 2008 at 3:05 PM / IP Logged  

sneakycyber wrote:
Ditto on the last post. That's how I do it. Although you usually have to remove the blade guard which is dangerous. I have a scar on my thumb that proves it.

I guess that is why I was not going to tell you how I would cut it. 

DYohn 
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Joined: April 22, 2003
Location: Arizona, United States
Posted: October 21, 2008 at 3:27 PM / IP Logged  
If you use a piece of paper to mark your line like was suggested in post #2, you can cut it using a fine-toothed blade in a jig saw or scroll saw if you and have an assistant to roll the tube while you guide the saw.  I've seen them cut on table saws by clamping a piece of wood to the fence to hold the tube against at the proper length then roll the tube into the blade and turn it along the cut line.  Again, two people make this job much safer.
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i am an idiot 
Platinum - Posts: 13,674
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Location: Louisiana, United States
Posted: October 21, 2008 at 5:20 PM / IP Logged  

DYohn wrote:
Again, two people make this job much safer.
 

Or twice as dangerous.

KPierson 
Platinum - Posts: 3,527
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Joined: April 14, 2005
Location: Ohio, United States
Posted: October 21, 2008 at 6:28 PM / IP Logged  

Sonoco (makers of the sonotube) would cut it by spinning the tube and using a stationary round blade - I know because I've seen 'em do it!

Not sure you would spin a 12" tube though, unless you have access to a decent size lathe.  That would be a surefire way to make it perfect though.

Kevin Pierson
aznboi3644 
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Posted: October 21, 2008 at 7:15 PM / IP Logged  
I use either my jig saw or my circular saw...it works.
Highly doubt my method of using a jigsaw is safe but oh well...I use what I have.
bigjohnny 
Copper - Posts: 293
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Joined: September 23, 2008
Location: Ontario, Canada
Posted: October 21, 2008 at 9:00 PM / IP Logged  
Safety guards?? the only saw i have access to was built in like 1920 or something.... safety isnt part of its design lol.
My cut came out funny, as it was traced and cut AROUND the tube, instead of being able to make a cut straight across the tube, at an angle.
I might still be able to work with it, im not sure.... but I otherwise cant figure out a way to;
cut the tube without using this ancient tablesaw with no guides of any kind
and/or
mark the tube in such a way that the angle is marked across the tube instead of around, or the tube curve is compensated for or something.
I still have to figure out if i can use this piece i cut... i might be able to...
the next hardest part is marking the oblong hole onto the angled baffle board.
I have to stop taking on odd/angled projects heh.
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