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How to use butt connectors


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Suppy7 
Member - Posts: 8
Member spacespace
Joined: February 17, 2003
Posted: March 22, 2003 at 2:03 PM / IP Logged  
I just cant ever get them to give me a good connection....   goin from 22 to 26 gauge, elec   what am I doing wrong???
copcarguy 
Copper - Posts: 122
Copper spacespace
Joined: February 12, 2003
Location: Pennsylvania, United States
Posted: March 22, 2003 at 4:29 PM / IP Logged  
what type of crimpers are you using? The bozo type that look like two semi-ovals are useless. Go to your local electrical supply house and purchase a pair of Kline electrical crimpers also known as stakon crimpers. They usually have one red and one black handle. Also be sure to use good crimp connectors of the seamless variety and of the correct size for your wire. I use 3M exclusively, they are a little more expensive but won't let you down.
Hope this helps. How to use butt connectors - Last Post -- posted image.
R Jackson
Owner/Installer
TRM Emergency Vehicles
Information is advice only and should be confirmed with OEM or quality test equipment.
Boyertown, Pennsylvania
Suppy7 
Member - Posts: 8
Member spacespace
Joined: February 17, 2003
Posted: March 23, 2003 at 2:36 PM / IP Logged  
see, I live in a place where 3M connectors are nowhere!!! but I would kill for some!!!
copcarguy 
Copper - Posts: 122
Copper spacespace
Joined: February 12, 2003
Location: Pennsylvania, United States
Posted: March 23, 2003 at 3:15 PM / IP Logged  
Where are you located? I purchase my materials from Tessco @ www.tessco.com.
They have all types of 12 volt supplies. They specialize in the two-way radio market but have a good bit of selection.
Alternately I use a local distributor in our area who deals one on one with you and has competitive prices and would be glad to take an order over the phone. They do not carry 3M but have comparable connectors which are seamless.
Kelly Industrial Supply Inc.
Phone 610.429.8266
Ask for Brandt and tell him I referred you.
R Jackson
Owner/Installer
TRM Emergency Vehicles
Information is advice only and should be confirmed with OEM or quality test equipment.
Boyertown, Pennsylvania
TomEllis 
Copper - Posts: 52
Copper spacespace
Joined: December 11, 2002
Location: United States
Posted: March 24, 2003 at 12:29 PM / IP Logged  
I have not trusted any type of crimp connector for a long time.
What I do is crimp the butt connector on the wire and then solder it. If the butt connector has an insulation on it, I cut the insulation off.
I then put heat shrink tube over the connection.
This makes a good connection and clean.
Tom
speedwayaudio1 
Silver - Posts: 879
Silver spacespace
Joined: March 18, 2003
Location: United States
Posted: March 24, 2003 at 1:00 PM / IP Logged  
thats a lot of work. just use a good crimping tool. and pay for good connectors. don't get the cheap flea market stuff.How to use butt connectors - Last Post -- posted image.
Big Dave
copcarguy 
Copper - Posts: 122
Copper spacespace
Joined: February 12, 2003
Location: Pennsylvania, United States
Posted: March 24, 2003 at 1:26 PM / IP Logged  
Amen brother!!!
Thanks for the supportHow to use butt connectors - Last Post -- posted image.
R Jackson
Owner/Installer
TRM Emergency Vehicles
Information is advice only and should be confirmed with OEM or quality test equipment.
Boyertown, Pennsylvania
securinu 
Silver - Posts: 772
Silver spaceThis member has made a donation to the12volt.com. Click here for more info.spacespace
Joined: September 15, 2002
Location: United States
Posted: March 24, 2003 at 7:15 PM / IP Logged  

3M nylon connectors + Snap-on  Crimpers = Lifetime Quality Connection. Cost more up front but you wont have a stranded unhappy customer so you tell me which way is cheaper.  copcarguy email me info on your 3m supplier i can probably get them way cheaper for you .

securinu@attbi.com

Joe O'Byrne
Owner / Installer
Powerslave0 
Copper - Posts: 116
Copper spacespace
Joined: November 12, 2002
Location: United States
Posted: March 25, 2003 at 7:10 AM / IP Logged  
I crimp phone wire all the time. I actually use the cutting edge of Lineman's pliers to cimp, but it takes practice so you don't actually cut it. . .
I clao use Diagnals, but use the flat surface area behind the that, where handles come into the round jointed part, and squeeze.
When I do the first one, my splices never come apart unless someone tugs on the wire while making a circular motion. . .

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