Giddam Boss - these Rookies ask a lot. And they're smart too! HELP!
Firstly to knock of a bit of an afterthought to my last reply: AFAIK, if any AC current were to be absorbed by the load(s), if that were only during one half cycle, that would be measured as a DC-offset plus the remaining (half-wave rectified) AC signal. IE - it is measured by a DC meter.
And for the rest I assume an essentially balanced AC which cancels out +ve with -ve (graphical areas) - even though they aren't absorbed by the loads anyhow (only
DC is).
(Note - I see noisy DC as an AC signal with a DC offset.)
With the history of your "smallest alternator" being 200A, I understand your concern. Don't you miss previous luxuries...?
As to cranking, I usually sum it up as "a few minutes driving should replace most of the cranking charge", and by that I mean ~90% recovered. Whilst that may not factor in night or low-RPM driving, in most cases its seems fair - assuming a good battery, and normal OEM alternator overheads.
[Ramble: People keep writing that the cheapest "cut to the bones" alternators are used. So what - if they put out the Manufacturers required current profile to cater for the worst idling on the rain at night on highbeam with full air-con and demisters...? An alternator must have overhead (spare capacity) for lights & wipers. That means at least (say) 40A above its rated
baseload - long-term! It's not as if "economic" or cheap means an alternator without that implicit margin or overhead. ]
But technically: cranking time x starter current. Can add "baseload" (IGN) if required, but better to treat that separately...
You could then calculate AH or As used so you know how many Amp-Seconds/Hours are required plus an efficiency overhead (what is a battery's discharge:recharge efficiency - 70&? 95%?) - I usually add 30%.
If you have battery discharge curves, you could more accurately estimate the battery's discharge by tracing down the discharge current = <whatever> Amps for n-seconds - the graph then shows what discharge that is equivalent to. Critical design will do that if needed: a batteries capacity varies a lot with the discharge (current) rate (eg, a 380AH C20 battery is a 200AH C5 battery, C20 & C5 = 20 & 5 hour "rated AH" discharge times.)
But assuming normal vehicles, I reckon 5 minutes covers it. It may take more than tens of minutes to fully recharge, but that is minor. (If cut short, the next initial charge will be higher. If always too short or too low, then I (the battery) will die. RIP.)
But yeah, the reality requires measurement.
I'd "test" my system by idling with headlights on. If they don't dim compared to hi-RPM, then I have a great alternator.... (Dimming may be ok, but that's another story.) ...I know it handles, at idle, base + lights without dropping voltage (say 14.4V).
Since alternator ratings are usually at normal or high RPMs, I feel confident I have much more "reserve" in normal diving. IE - at idle the alt may only output 40A compared to its rated 80A@2,500 engine RPM.
Alas my dash voltmeter (3 digit LED) confirms the above, but without such equipment, the above is a damn good guess. And dimming may be ok - like if it's only at idle...
The safe way is to add your load to the alternator and upgrade - ie, 80A + (tentative) 46A load = 126A => at least an 120A alternator.
Or maybe 100A if your original had the headroom...
Can you test with the load instead? Or add (46A x 12V =) 500W-600W of driving lights or fans?
Unless it is a constant high 40+ Amps, your alternator might handle it.
Assuming sunny day driving only, that load isn't much bigger than your lights & wipers...
BTW - if later Camrys have larger alternators, they may fit. They might be using ND (Nippon Denso), but like other brands, the same alternator chassis may be used across various vehicles.
A new release's alternator output may have been boosted, but it may have the same bracketing dimensions as the old.
6 years ago I was an alternator noob. I then found them simple: Usually a max of 3 (small-wire) connections (D+ or L charge lamp; S = Sense (battery+12V); IGN) though the ever-complicating IGN is now rare.
I now run some 1995 80A alternator in place of my original 1960's system - 2 wires only (charge light & battery +12V) and it is one of many that fit the bracketry that I have.
As I found - many fitted the same brackets - they tended to exist in families. By far the most standard was ND's "chassis tube" design - totally incompatible with others (well, sort of...).
But find your "family" and then find the biggest version...
Alas with stateside alternator prices seemingly well under half what we pay here, I they'd use catalog info instead of my dirty scribblings from countless cars at wreckers...