Alpine Guy wrote:
I didn't really read the above posts, but i was thinking. Even if you were feeding a speaker less power than its rated for at a fully clipped signal, could it be possible for the power to jump across the windings and eventually just weld them so much that the VC windings actually melt and separate leaving a gap? |
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No, this can't happen as long as the power rating of the voice coil is not exceeded. What you are describing might happen if too high a voltage was presented to the coil. The insulation on the coil windings are rated for a particular maximum voltage (as is the insulation of any wire) and if it is grossly exceeded you might be able to arc-over (or flash) the windings.
The way clipping can damage a loudspeaker is if the available amplifier power is already at or over the coil's thermal limits when the signal gets clipped. A clipped signal presents an increase in power over an AC signal by as much as 100%- and sometimes more. If an amplifier is producing say 100 watts of music signal, in full clip mode this will jump up to as much as 200 watts (or depending on the available rail voltage, even more.) So if your speaker is only rated for a thermal load of 100 watts, the clipping amplifier will overload it and potentially fry it.
This is the origin of the "under-power myth." If your speakers are rated for 150 watts and you use a 100 watt amplifier then drive it into full clipping, it is actually delivering more like 200 watts of effective power to the speaker when the speaker blows. "Oh," you say, "I used a smaller amplifier than the speaker rating and it blew. Therefore under-powering must blow speakers." No, what happened was idiotic amplifier setup blew the speaker. If on the other hand you are using a speaker rated for 500 watts and run the same full-clipped signal from the 100 watt amp, it will hum along all day producing horribly distorted clipped sound, but it will not care since you are not exceeding it's power capacity. Did that make sense?
Also, a clipped signal is in effect a momentary DC signal. A DC signal will make the loudspeaker motor stop moving. Movement of the voice coil is what cools it. The heat generated by a DC signal may be enough to overheat the coil windings if you again are using an amplifier that can exceed the power capacity of the speaker, it is possible to overheat the speaker due to loss of cooling. I believe this is what gbear was getting at. But the amp must be operating over the power limits of the speaker and the clipping must be severe or the speaker will not care.
It's a complex problem, actually. Many people will recommend that you always use larger amplifiers than a speaker's ratings in order to stay away from the clipping threshold (this is called amplifier headroom.) This is good advise IF and only if you understand how to ensure you never overpower the speaker. Fuses or gain adjustments can help in this, but ultimately it is all about monitoring the power levels and paying attention to not exceeding them. Not commonly done in car audio. The other recommendation is to always use speakers rated to handle at least 3X the power output of your amplifiers (speaker headroom.) This way, even if you do clip the signal now and then, the speaker can handle it. But again, in car audio most customers feel they are somehow being "cheated" if they cannot use "the full potential" of their system - whatever that is. So, the compromise, and what I usually recommend, is to use amplifiers that do not exceed the average power handling capability of the speakers, and then carefully set the gain so the amplifier will not clip under normal usage. Then be careful with the volume knob and don't "crank it."
If under any circumstances a user finds themselves "cranking it" too much, or wanting to turn up gains to try and squeeze more out of a system, then they need to purchase a new system, plain and simple, or they will fry what they have in short order.
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