First off, don't worry about the length of your post--hell look at how long mine is!!!
I have been known for many a lengthy post and some people probably hate it to death, but I like to be as detailed as possible and always want people to learn something new every time they visit the forum.
When you're working in this vehicle, be VERY careful when removing any of the body panels, especially the dash trim panels/bezels, etc. This vehicle is known for having extremely brittle dashes that will shatter if you pull just a lil bit the wrong way. Let me know when you're ready to do your install and i'll send you some instructions on how to properly remove the various panels. okay now to address your questions.....
1. The best way to mount an amp is right side up, with the heat sink/fins facing upwards (hot air rises). You CAN mount them upside down but I would not recommend it unless you have no other choice. Sideways mounting (i.e. perpendicular to the car's floor) is not as bad as upside down mounting but again keep in mind that the amps need air. If you can rig up even just one crossflow cooling fan for each amp it will help tremendously. You need not worry about cooling the capacitor, though.
Some people say mounting amps directly onto a sub box is a bad thing to do. I don't want to start a huge debate here but personally I've never had a problem with this type of mounting. Some people say it makes the box more weak, but honestly I think you only need to worry about that if you are doing competitions and hardcore stuff like that. I always just try not to use screws that are so long that they go all the way through to the internal chambers, although that's kinda just a little nit picky thing I've always done as a habit--it's probably not even necessary, but it certainly won't do any harm so I guess that's why I do it that way.
2. Lol the power HX2s are pretty awesome subs. One will do you just fine I think. I am still trying to get a mental picture of how you intend to mount the amps and realize that that might affect whether or not you get two subs. If you've already purchased two subs and can't return one of them then we'll have to figure something out, but otherwise I'd say you only need one sub.
3. whenever possible I'd recommend following the manufacturer's guidelines with regards to mounting positions of tweeters. In this case, Rockford is suggesting they be less than 2 inches away from the woofer, or more than 7 inches, and I have to agree with them. Once you get past 7 inches you can really put the tweeter anywhere (within reason), but try to go for a spot that's at ear level, or at least that's aimed towards your ears.
4. These subs have two 2-ohm voice coils, and your amp is 2-ohm mono stable. Usually these subs are intended to be used with Class D amps that are 1-ohm stable (for example the JBL BP1200.1), and in that situation you wire both voice coils in parallel for a 1 ohm total load on the amp. Unfortunately, your amp is not 1 ohm stable and although you could try hooking it up this way if you have a good cooling fan on it, but I would not recommend it. This means your only other option is to wire the two voice coils in series, for a 4 ohm total load. This will only use half of the theoretically available power of your amp, but still that's 500 watts RMS. Not exactly mickey mouse numbers here. It will be very loud I guarantee you that. Check out these RF diagrams, they show you how to hook you'd hook up a single 2-ohm voice coil DVC sub.
With that being said, this also complicates things because if you had two of these subs, they could be wired in such a way as to present the amp with a single 2 ohm load. This would effectively mean 500 watts to each of the two subs, all while keeping the amp nice and stable. This would obviously make it a lot louder but whether or not you're going to want it that loud is kinda hard for me to say. If it's possible you might consider buying a single sub and box, and seeing what you think. If you still want more bass, get another single box and another sub (or sell both boxes on ebay and get a dual box
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5. For simplicity sake, run a single 2-gauge fused power cable directly from the battery, down a side of the vehicle opposite the signal cables, to a spot near both amps, the use a distribution block to send each amp a 4 gauge power cable. For the grounding wires you do basically the same thing, except instead of hooking up to the battery, you'll connect them first to a distro. block, then run a single 2 gauge wire to a spot of bare metal on the vehicle's chassis, as close as possible (max 4 feet) to the amps.
If you use just one sub, you'll never get anywhere near the 100 amps that it is supposed to be able to draw. That's assuming you're running it at 2 ohms, and very loudly I might add. Stil, since you're running one single power cable, you need only have one single fuse. I'd recommend a 150 amp ANL fuse. Since you seem to be keen on RF products, you should know that they make a 2-gauge power/ground kit that includes an ANL fuse and fuseholder, in addition to enough 2-gauge power cable to run from your battery back to your distribution block; also it comes with 2-gauge groounding cable. You'll still have to get about 5-10 feet of 4-gauge power cable, 5 feet or less of 4-gauge grounding cable, a distribution block (2 gauge inputs, 4 gauge outputs) and a 150 amp ANL fuse (fuse included with 2-gauge power kit is only rated for 100 amps.
All of that is just for power distribution--you'll also need to get the signal from the head unit back to the amps. As I mentioned before, run the signal wires down the side of the car opposite the power cable, to prevent interference and noise problems. You'll need two cables for the 4-channel amp, and a single cable for the sub amp.
One VERY important thing I forgot to ask you....what kind of head unit do you have? if possible give us the model number. I'm assuming you're already running an aftermarket one.
Ethan
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"Patience, persistence, and perspiration make an unbeatable combination for success"
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