
intermittant wiper relay diagram?
Welcome Guest :)
Posted: February 13, 2009 at 6:52 AM / IP Logged
Hello,
I am trying to install an intermittant rear wiper relay in a car which doesn't have an intermittant rear wiper - it currently has a switch, whereby you switch it on and the wiper wipes constantly.
I have been given a relay from a Vauxhall Astra which controlled the intermittant rear wiper - it's an Italamec 90 240 092, and has the following five terminals;
15
31
53e
53c
I
Anyone have any idea what each one of these should be wired to?
All help appreciated - thanks!
Oli.
Posted: March 01, 2009 at 6:25 PM / IP Logged
The UK quattro Network
Automotive component pin assignmentsYes, it's perfectly true. All those little numbers barely perceptibly cast in the bases of automotive relays are standardized! Who knows - the following list may be helpful in emergencies, although it may not be complete or entirely correct:Ignition and current supplyCode Function1 Coil, distributor - low voltage1a To contact breaker I (distributor with 2 separate circuits)1b To contact breaker II (distributor with 2 separate circuits)2 Shorting circuit - magneto ignition4 Coil, distributor - high voltage4a From coil I (distributor with 2 separate circuits)4b From coil II (distributor with 2 separate circuits)7 Ballast resistor terminal to/from distributor15 Switched + downstream of battery (output of ignition/driving switch)15a Output at ballast resistor to coil and starter17 Glow plug and starter switch - Start19 Glow plug and starter switch - Preheat30 Input from battery +, direct 12/24 V series-parallel battery switch30a Input from + terminal of battery II31 Battery negative terminal, or ground, direct31a Return line to battery II, negative (12/24 V series-parallel battery switch)31b Return line to battery negative terminal, or ground via switch or relay (switched negative)31c Return line to battery I, negative (12/24 V series-parallel battery switch)XBattery power switched through the load reduction relay MotorsCode Function32 Return33 Main terminal connection33a Self-parking switch-off33b Shunt field33f For 2nd low-speed range33g For 3rd low-speed range33h For 4th low-speed range33L Anticlockwise33R ClockwiseStartersCode Function45 Separate starter relay, output; starter, input (main current)Two-starter parallel operation - Starting relay for engagement current45a Output, starter I, Input, starters I and II45b Output, starter II 48 Terminal on starter & on repeating relay for monitoring starting procedureTurn-signal flashers (pulse generators)Code Function49 Input49a Output49b Output, 2nd circuit49c Output, 3rd circuitStarter controlCode Function50 Starter control (direct)50a Series-parallel battery switch - Output for starter controlwith parallel operation of two starters with sequential control 50b Starting relay for sequential control of the engagement currentduring parallel operation of two starters50c Input at starting relay for starter I50d Input at starting relay for starter II50e Start-locking relay Input50f Start-locking relay Output50g Start-repeating relay Input50h Start-repeating relay OutputAlternatorCode Function51 DC voltage at rectifier51e DC voltage at rectifier with choke coil for daytime drivingTrailer signalsCode Function52 Additional signals from trailer to vehicleWiper motorsCode Function53 Wiper motor, input (+)53a Wiper (+), self-parking switch-off53b Wiper (shunt winding)53c Electric windshield-washer pump53e Wiper (brake winding)53I Wiper motor with permanent magnet and 3rd brush(for higher speed)Trailer signals (see also 52)Code Function54 Trailer plug connections and lighting combinations, brake light54g Pneumatic valve for continuous brake in trailer, solenoid-operatedLightingCode Function55 Fog lamp56 Headlamp56a High beam, high-beam indicator lamp56b Low beam56d Headlamp-flasher57a Parking lamp57L Parking lamp, left57R Parking lamp, right58 Side-marker, tail, numberplate and instrument panel lamps58b Taillight changeover for two-wheeled tractors58c Trailer plug and receptacle assembly for single-conductor tailight with fuse in trailer58d Variable intensity instrument panel light, tail light and side marker.58L Numberplate lamp, left58R Numberplate lamp, rightAlternators and voltage regulatorsCode Function59 A/c voltage output, rectifier input59a Charging armature, output59b Tail light armature, output59c Brake light armature, output61 Alternator charge-indicator lampB+ Battery +B- Battery -D+ Dynamo +D- Dynamo -DF Dynamo fieldDF1 Dynamo field 1DF2 Dynamo field 2U,V,W Three-phase alternator terminalsMulti-tone horn and emergency lightsCode Function71 Input71a Output to horns 1 & 2 low71b Output to horns 1 & 2 high72 Alarm switch - revolving emergency lightRadio, cigarette lighterCode Function75 Radio, cigar lighter76 Speakers77 Door valve controlNormally closed and changeover switchesCode Function81 Input81a Output 1, NC side81b Output 2, NC sideNormally open switchesCode Function82 Input82a Output 182b Output 282z Input 182y Input 2Multi-position switchesCode Function83 Input83a Output, position 183b Output, position 283L Output, left-hand position83R Output, right-hand positionCurrent relaysCode Function84 Input, actuator and relay contact84a Output, actuator84a Output, relay contactSwitching relaysCode Function85 Output, actuator (end of winding to ground or negative)86 Input, actuator (start of winding)86a Start of winding or 1st winding86b Winding tap or 2nd windingRelays - N/C and changeoverCode Function87 Input87a Output 1(NC side)87b Output 287c Output 387z Input 187y Input 287x Input 3Relays - N/O and changeoverCode Function88 Input88a Output 188b Output 288c Output 388z Input 188y Input 288x Input 3Directional signalsCode FunctionC Indicator lamp 1C2 Indicator lamp 2C0 Main connection for separate indicator circuitsworked by turn signal switchC3 Indicator lamp 3 (e.g., when towing two trailers)L Turn-signal lamps, leftR Turn-signal lamps, rightKerbside Motors Home Page and Contact Information http://www.isham-research.com/quattro/wiring/Typ85/terminals.htmlFrom Bosch Automotive Handbook, 3rd edition
Terminal Designations (Excerpts from DIN Standard 72 552)The terminal designations do not identify the conductors, because devicewith different terminal designations can be connected at the two ends ofeach conductor. If the number of terminal designations is notsufficient (multiple-contact connections), the terminals areconsecutively numbered using numbers or letters whose representationsof specific functions are not standardized. <<huh?>>Terminal Definition-----------------------------------------------------------------------IGNITION1 Ignition coil, ignition distributor, low voltage-----------------------------------------------------------------------(Ignition distributor with two separate electrical circuits)1a to ignition contact breaker I1b to ignition contact breaker II-----------------------------------------------------------------------2 short-circuit terminal (magneto ignition)4 Ignition coil, ignition distributor, high voltage-----------------------------------------------------------------------(ignition distributor with two separate electrical circuits)4a from ignition coil I, terminal 44b from ignition coil II, terminal 4-----------------------------------------------------------------------15 Switched + downstream of battery(output of ignition/driving switch)15a Output at dropping resistor to ignition coil and starter-----------------------------------------------------------------------GLOW PLUG AND STARTER SWITCH17 Start19 Preheat-----------------------------------------------------------------------BATTERY30 input from + battery terminal, direct30a input from + terminal of battery II(12/24 V series-parallel battery switch)31 Return line to battery- battery terminal or ground, direct31b Return ine to negative battery terminal or ground, via switchor relay (switched negative)-----------------------------------------------------------------------(12/24 V series-parallel battery)31a Return line to - terminal of battery II31c Return line to - terminal of battery I-----------------------------------------------------------------------ELECTRIC MOTORS32 Return line(Polarity reversal possible at terminals 32-33)33 Main terminal connection(Polarity reversal possible at terminals 32-33)33a Self-parking switch-off33b Shunt field33f For second lower-speed range33g For third lower-speed range33h For fourth lower-speed range33L Counterclockwise rotation33R Clockwise rotation-----------------------------------------------------------------------STARTER45 Separate starter relay, output; starter input (main current)45a Output, starter IInput, starters I and II (Two-starter parallel operation)45b Output, starter II (Two-starter parallel operation)48 Terminal on starter and on start-repeating relay formonitoring starting procedure-----------------------------------------------------------------------TURN SIGNAL FLASHER49 Input49a Output49b Output, second turn-signal circuit49c Output, third turn-signal circuit-----------------------------------------------------------------------STARTER50 Starter control (direct)50a Output for starter control(Series-parallel battery switch)50b Starter control with parallel operation of two starters withsequential control50c Input at starting relay for starter I(Starting relay for sequential control of the engagementcurrent during parallel operation of two starters)50d Input at starting relay for starter I(Starting relay for sequential control of the engagementcurrent during parallel operation of two starters)50e Input, Start-locking relay50f Output, Start-locking relay50g Input, Start-repeating relay50h Output, Start-repeating relay-----------------------------------------------------------------------ALTERNATOR51 DC voltage at rectifier51e DC voltage at rectifier with choke coil for daytime driving-----------------------------------------------------------------------TRAILER SIGNALS52 Signals from trailer to towing vehicle, general-----------------------------------------------------------------------WIPER MOTOR53 Wiper motor, input (+)53a Wiper (+), self-parking switch-off53b Wiper (shunt winding)53c Electric windshield-washer pump53e Wiper (brake winding)53i Wiper motor with permanent magnet and third brush (for higherspeed)-----------------------------------------------------------------------TRAILER SIGNAL54 For lamp combinations and trailer plug connectionsTRAILER STOP LAMP54g Pneumatic valve for additional retarding brake,electromagnetically actuated-----------------------------------------------------------------------LIGHTING55 Fog lamps56 Headlamp56a High beam, high-beam indicator lamp56b Low beam56d Headlamp-flasher contact57 Side-marker lamp: motorcycles, mopeds.Abroad also cars, trucks, etc.57a Parking lamp57L Parking lamp, left57R Parking lamp, right58 Side-marker lamps, tail lamps, license-plate lamps andinstrument-panel lamps58b Tail-lamp changeover for single-axle tractors58c Trailer plug-and-receptacle assembly for single-conductortail-lamp cable with fuse in trailer58d Variable-intensity instrument-panel lamp, tail-lamp andside-marker lamp58L Side-marker lamp, left58R Side-marker lamp, right; license-plate lamp-----------------------------------------------------------------------ALTERNATOR (magneto, generator)59 AC voltage, outputRectifier, input59a Charging armature, output59b Tail-lamp armature, output59c Stop-lamp armature, output61 Alternator charge-indicator lamp-----------------------------------------------------------------------TONE-SEQUENCE CONTROL DEVICE71 Input71a Output to horns 1 & 2, low71b Output to horns 1 & 2, high72 Alarm switch (rotating beacon)-----------------------------------------------------------------------INTERIOR75 Radio, cigarette lighter76 Speaker77 Door-valve control-----------------------------------------------------------------------SWITCHES----------(Break-contact and changeover switches)----------------------81 Input81a 1st output, break side81b 2nd output, break side----------(Make-contact switches)--------------------------------------82 Input82a 1st output82b 2nd output82z 1st input82y 2nd input----------(Multiple-position switches)---------------------------------83 Input83a Output, position 183b Output, position 283L Output, left-hand position83R Output, right-hand position-----------------------------------------------------------------------CURRENT RELAY84 Input, actuator and relay contact84a Output, actuator84b Output, relay contact-----------------------------------------------------------------------SWITCHING RELAY85 Output, actuator (end of winding to ground or negative)86 Start of winding86a Start of winding or 1st winding86b Winding tap or 2nd winding----------(relay contact for break and changeover contacts)------------87 Input87a 1st output (break side)87b 2nd output87c 3rd output87z 1st input87y 2nd input87x 3rd input----------(Relay contact for make contact)-----------------------------88 Input----------(Relay contact for make and changeover contacts (make side))-88a 1st output88b 2nd output88c 3rd output----------(Relay contact for make contact)-----------------------------88z 1st input88y 2nd input88x 3rd input------------------------------------------------------------------------ALTERNATOR and VOLTAGE REGULATORGENERATOR and GENERATOR REGULATORB+ Battery positiveB- Battery negativeD+ Dynamo postiveD- Dynamo negativeDF Dynamo fieldDF1 Dynamo field 1DF2 Dynamo field 2----------(Alternator with separate rectifier)--------------------------J Excitation winding positiveK Excitation winding negativeMp Center point terminalU,V,W Alternator terminals------------------------------------------------------------------------DIRECTION INDICATOR (turn-signal flasher)C First indicator lampC0 Main terminal connection for separate indicator circuitsactuated by the turn-signal switchC2 Second indicator lampC3 Third indicator lamp (e.g., when towing two trailers)L Turn-signal lamps, leftR Turn-signal lamps, right------------------------------------------------------------------------Cross-reference for old and new terminal designations in accordance withDIN 72 552.Only terminal designations whose significance has altered are given.OLD NEW1 1, 53(wiper), 53e2 2, 53e3 53, 53b(wiper)4 4, 53a, 53b(wiper)15 15, 49(turn-signal flasher)15+ 4915/54 15, 49, 5416 15a, 1530 30, 33(motor)30/51 30, 87, 88(relay)30f 4530h 45, 45a30h I 45a30h II 45b30L 33L (motors)30R 33R (motors)31 31, 31c, 32(motors)31a 31a, 31c31B- B-50 50, 50b, 50f, 50h50a 50, 50a, 50e, 50g50b 50d50k 50d50 II 50c51 51, 59, B+51 - 5951a 5951B+ B+54 54, 53a, 54g54/15 1554d 53(wiper)54e 33b, 53b(wiper)54L 49a58 58, 58L, 58R58b 58b, 58d59 59a85d 31b(alarm switch)B+30 B+B+51 B+D+/61 D+D-/61 D-H 71HL L (L54b)HR R (R54b)K CK0 C0K1 C, C2K2 C2K3 C2, C3K4 C2, C3L54 L (L54)N 55P C, 57aPL 57LPR 57RR R, 75R54 R, (R54)R54b RbS 49a, 53(wiper)S4 49aSBL (L54)SBR (R54)VL LVR R+ 15, 49(turn-signal flasher)53, 53a(wiper)+2 53a+15 49- 1 (ignition coil), 31------------------------------------------------------------------------and, while i'm at it, here's some interesting stuff:Power consumption of vehicle electrical leads (average values)Backup lamps 25WBattery ignition 20WBlower motor 80WCigarette lighter 100WFog lights 35W eachFog warning lamp 35W(red fog light on rear)Glow plugs 100W eachHeadlamps, low beam 55W eachHeadlamps, high beam 60W eachHeated rear window 120WHorns and fanfare horns 25W...40W eachInstrument-panel lamps 2W eachInterior lamp 5WLicense-plate lamp 10WParking lamp 3W...5WRadio 10W...15WSide-marker lamps 4W eachStarting motor for truck 2.2kW...12kWStarting motor for car 0.8kW...3kWStop lamps 18W eachTail lamps 5W eachTurn-signal lamps 21W eachVehicle heater 20W...60WWindshield wiper 90W http://www.members.shaw.ca/bilbo/bosch.htmlJohn DeRosa (Hotwaterwizard) Stockton California When in doubt, try it out !Posted: March 02, 2009 at 2:49 PM / IP Logged
What's this, ISO list twice in a week? The last one started with me being pedantic about 86 being the pos coil side, thanks Craig and Kevin, joking aside thanks John, I'm going to file this. Zcacogp, be very very careful if this is the current shape Astra, it's all data at the switches contolled by front and rear fusebox processors. You really have to go to the front fusebox to pick up a solid 12v+ ign supply (Black in a loom going behind the battery).
Posted: March 02, 2009 at 2:57 PM / IP Logged
Just thought of something that might be relevant. UK Fords of the late 90s had the intermittent rear wiper relay mounted on the underdash fuse box. When no such facility, there was simply a bridging bar across the connector terminals, if pre 05 your Astra might have that, also look to right hand rear over wheel arch, I'm sure that on some Astras there was a plug-in facility there.
Posted: March 13, 2009 at 5:51 PM / IP Logged
Dear Oli,
I am not an expert in wipers, but IŽll try to help you.
In order to to what you want first of all you have to check your motor connections because you have to identify 53e terminal. this terminal is a signal that is originated from the motor to the controller.
L15 you connect to switched battery, L31 to GND, 53c to the (+) of the windshield wiper pump, it is an input to your controller, 53e you get from your motor, I is the signal you have to provide to turn it on, I suggest you just add a switch and connect the other side together with L15.
I hope it helps.
Cheers,
Celsoautomotive electronics designer
Sorry, you can NOT post a reply.
This topic is closed.



You cannot post new topics in this forum You cannot reply to topics in this forum You cannot delete your posts in this forum You cannot edit your posts in this forum You cannot create polls in this forum You cannot vote in polls in this forum |

Search the12volt.com |
Follow the12volt.com
Saturday, May 3, 2025 • Copyright © 1999-2025 the12volt.com, All Rights Reserved • Privacy Policy & Use of Cookies

Saturday, May 3, 2025 • Copyright © 1999-2025 the12volt.com, All Rights Reserved • Privacy Policy & Use of Cookies
Disclaimer:
*All information on this site ( the12volt.com ) is provided "as is" without any warranty of any kind, either expressed or implied, including but not limited to fitness for a particular use. Any user assumes the entire risk as to the accuracy and use of this information. Please
verify all wire colors and diagrams before applying any information.
