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When you are molding your fenders, build them the same way you would a box. If you want to carve out the foam to the shape you actually want the fender to be, that will save time as well.
Stretch your favorite stretchable fabric over your piece once it is the desired shape and glass to your hearts delight.
Not sure how you want to "build" it. You can make your piece then imprint the shape of it into a mold, then once the mold is done, glass the inside of the mold and you would have the shape of the fender with a few layers as possible.
I did my best to sum it up. Here is a more elaborate explanation from
