The 1.25 cu ft. is the "net internal volume" (I'll refer to it as NIV from here on). RF doesn't add in the displacement of the woofer, ports, or any x-tra internal bracing. Since you want a sealed enclosure you don't have to worry about port displacement, and unless you added internal bracing you don't have to worry about figuring that in either. The displacement of the RFR3115 is 0.185 cu ft. So for your "gross internal volume" (I'll refer to it as GIV from here on) you take the "NIV + sub displacement" or "1.25 + 0.185" which equals
1.435 cu ft. total GIV needed before the sub is installed (an empty enclosure). That's the number to base your dimension calculations on. Once you install the sub, the displacement removes some of the airspace (0.185 cu ft.) leaving you with 1.25 cu ft. of "open air" inside the enclosure.
RF uses 3/4" MDF in their enclosures (I believe) so I'm assuming you made your enclosure larger (dimension wise) than theirs to compensate for the 1/2" thickness difference since you used 1-1/4" MDF?. I ran the numbers from their example specs and they were for the
Punch HE2 (RFPxxxx) and
Punch HX2 (RFDxxxx) subs, not the
Power HX2 (RFRxxxx). I say that because if you run their numbers (w=20 h=25 d=12 t=0.75) on
the12volt's calculator you get 2.642 cu ft. NIV which is extremely close to their recommended NIV for the Punch HE2's and Punch HX2's. Your enclosure is about 1 cu ft. larger then it should be.
If you want the "challenge!", you can rebuild the box to these specs... w=18 h=23 d=11 using 1.25" MDF. That would give you 1.563 cu ft. GIV. Subtract the displacement of 0.185 cu ft. and you wind up with 1.378 cu ft. NIV. Thats only 0.128 cu ft. larger then RF specs (and a lot better then the 1.392 cu ft. larger NIV that you have now).
You can get polyfill at WalMart. It's just a fancy name for pillow stuffing (it is usually white and looks kinda like fiberglass insulation). For that matter you
can actually use real fiberglass insulation if you wanted to, although it may make you itch!
Another thing you can do is add internal bracing/panels (thicken up the inside walls) to decrease the amount of internal volume.
An example is adding 4 pieces of wood onto the
inside walls of the enclosure (one to the top, bottom, left, and right) each with the dimensions (in inches)
12x12x3. Each panel has a volume of 432 cubic inches. Divide that by 1728 (to convert to cubic feet) and you get a volume of 0.25 cu ft. per panel. Four panels of 0.25 cu ft. have a total combined volume of 1.0 cu ft. So, now you take your current GIV and subtract the total volume of the panels (2.642 - 1.00) and you get 1.642 cu ft. GIV. Subtract the displacement (0.185) and you get 1.457 cu ft. NIV. You're now only 0.207 cu ft. larger then the RF specs which is fine. You can tweek the dimensions to get closer if you want, I'm just throwing out suggestions. If you decide to add panels inside the enclosure make sure everything is screwed together
tightly and sealed, otherwise you could get unwanted vibrations. Hope that helped
Squirrel
"No more Cpt. Kirk chit chat"
If its too loud, then you're too old
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