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delay relay pin out needed


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2therock 
Copper - Posts: 67
Copper spacespace
Joined: December 06, 2008
Location: Georgia, United States
Posted: October 13, 2014 at 9:37 AM / IP Logged  
oldspark wrote:
For the switch LEDs, a 560 Ohm resistor should be fine except RED / green = 1.2k Ohm. 1/2W resistors are fine; even 1/4W.
Thanks, I still need a little hand holding.
Below is a pic of the switch pins. 7, 8, & 9 are the LED pins, there is no 8 if it is a single colored or "Isolated" switch vs. the Asynchronous Bi-Color which I think I need.
So.... where or how would you terminate the resistors. And if you think I'll need an isolated switch please advise?
I would be super grateful for your help on this especially if you give me a complete schematic.
These are some nice little switches. I confess I found out the hard way and blew the LED's out of one in my ignorance of the separate circuit.
Fix me up and I'll send you a sample if you wish. I have seen them on a dash and very small, the LED is not too bright for night time, short throw, very classy.
delay relay pin out needed - Page 3 -- posted image.
2therock 
Copper - Posts: 67
Copper spacespace
Joined: December 06, 2008
Location: Georgia, United States
Posted: October 13, 2014 at 9:51 AM / IP Logged  
A picture of the switches.
delay relay pin out needed - Page 3 -- posted image.
oldspark 
Gold - Posts: 4,913
Gold spacespace
Joined: November 03, 2008
Location: Australia
Posted: October 18, 2014 at 6:53 PM / IP Logged  
The LED wiring is shown on page A79 of M2100.pdf. It depends on what switch is chosen.
The resistor would be connected to the "common" of bi-color LEDs. (If different resistors are required for each LED, the larger could be used for both at their common terminal else each resistor to its LED.)
For single color LEDs, the resistor can be on either side assuming they are independent of the switching. (Many lit switches have bulbs/LEDs connected to switch terminals.)
2therock 
Copper - Posts: 67
Copper spacespace
Joined: December 06, 2008
Location: Georgia, United States
Posted: October 19, 2014 at 9:28 AM / IP Logged  
OK,
Still in the dark but taking a shot.
Going with Isolated bi-color switch M2122 (No Terminal No.8).
I see what looks to me as a two diodes jumped across 7 & 9?
What are the jagged arrows?
I drew the jumper, is it as simple as that, a single resister/diode jumper?
I am not an electrician and cannot make much of a secure feeling from the schematic where to connect anything since I already blew the LED out of a $12.00 switch.
I need help on what to connect to each pin. delay relay pin out needed - Page 3 -- posted image.
delay relay pin out needed - Page 3 -- posted image.
oldspark 
Gold - Posts: 4,913
Gold spacespace
Joined: November 03, 2008
Location: Australia
Posted: October 19, 2014 at 11:31 AM / IP Logged  
Ok, so 10mA for the bi-color RED / Green with a maximum of 25mA.
So for 14V, V=IR => R=12/0.01 = 1.2k. (Allowing to a 2V drop across the LED.) P=VI = 12V x 0.01A = 0.12W hence 1.2k Ohm 1/2W else 1/4W resistors.
Note that you need TWO resistors - each from the Common with one to +12V & the other to GND (0V).
The other end goes to your switch output. Hence - assuming the output when OFF is effectively GND - when the output is +12V, the current flows thru the red LED and via the 1.2k resistor to GND. When the output is OFF, the common side's +12V flows thru the other 1.2k resistor and green LED to GND.
"Effective GND" means the ability to ground the (green) LED's current - ie, 10mA.
If switching a relay that should be no problem. (Did I mention the UIBI?) (LOL)
If that is a problem - eg, if switching a low power or electronic circuit - then being an SPDT switch the centre could go to the load (output) and its inputs to +12V & GND respectively. (I hope that makes sense.) If the load cannot tolerate GND then a diode is required (eg, assuming less than 1A, a 1N400x diode in series with the (centre/common) switch output with line towards the load).
2therock 
Copper - Posts: 67
Copper spacespace
Joined: December 06, 2008
Location: Georgia, United States
Posted: October 19, 2014 at 1:03 PM / IP Logged  
Thanks,
I guess I'll have to find a local pro because all that is french to me. I think you give me too much credit.
I need to paint by the numbers on this one. The below is what I mean by needing a hand holding.
• Put the position 1 device line in on 3
• Put the position 1 device line out on 1
• Put the position 3 device line in on 6
• Put the position 3 device line out on 4
• Position 2 is an off position
• Attach one end of a xxΩ/xxW resistor(s)to ?
• Attach the other end(s) to ?
If you get my drift. Heck, I would not even know how to pick out the resister off the shelf or catalog.
Thanks For Your Time
oldspark 
Gold - Posts: 4,913
Gold spacespace
Joined: November 03, 2008
Location: Australia
Posted: October 19, 2014 at 4:48 PM / IP Logged  
Ok, so Isolated bi-color M2122.
May as well assume possible switching of output to GND (in case load/output doe not have sufficiently low resistance to pass LED current).   
Input +12V to terminal 1 (else 3)
Output is from terminal 2.
The output (2) is also jumpered to (9) which is the + for the red & -/GND for the green LEDs.
(7) has two 1200 Ohm 1/2 Watt or 1/4W resistors. One goes to +12V (ie, to 1 (else 3) and the other to GND.   
Hence the red LED will illuminate when the output is +12V.
The green should illuminate when the output (2) is grounded - ie, (2) to (1) is OPEN and the load is connected thus grounding (2).
If the green does not illuminate (assuming you have +12V to (1) or wherever you have connected one of the 1200 Ohm resistors to +12V) then connect GND to the other contact - ie (3). Then the output (2) will either be +12V from (1) else 0V/GND from (3).
I hope I'm not confused - the sun's up & I have yet to get to bed.
Just ensure you never short +12V to GND - ie, neither should be connected to (2) or (5) if the other is connected to 1, 3, 4, or 6.
BTW - you can swap terminals 4, 5 & 6 for 1, 2 & 3 respectively. (Hence link/jumper (9) to (5) instead of to (2).)
2therock 
Copper - Posts: 67
Copper spacespace
Joined: December 06, 2008
Location: Georgia, United States
Posted: October 19, 2014 at 7:09 PM / IP Logged  
Thanks!
I was feeling anxiety on the outlook on this one.
I have an electrician friend I will put this in front of for reinforcements and get back here.
It could be a while but not too long.
I am also adding some large - vintage Cibie 275S driving lights to the truck and we have a handle on that one.
This ties in with the project. I don't want the AUX lamps on with the high-beam trigger unless the AUX battery is connected.
Thanks for hanging in here with me and bailing me out.    
oldspark 
Gold - Posts: 4,913
Gold spacespace
Joined: November 03, 2008
Location: Australia
Posted: October 20, 2014 at 5:59 AM / IP Logged  
I'll sell you my Cibie Bi-Oscars. Bought for rallying decades ago but never used. (I bought them secondhand but essentially unused - maybe 30 minutes of use. And don't stress - they are compatible with heteros and others. )
A universal upgrade on my ancient vehicles is an upgrade to halogen lights. (Coincidentally Cibie; 5-3/4" types; inner spots and outer hi/low with integral park light.)
The inner spots have always run via relays - traditionally "New Era" dual relay types.
More recently (2 decades ago?) I started running outer lows & highs thru relays. Initially one relay per filament (as per my inner spots) but recently reduced to one relay per beam - ie, 3 relays for lo, high & spots - but I'll go back to one relay per filament - probably using micro (DIN) relays.
Tho individual relays is in part for redundancy, I find then invaluable for headlight alignment. (I can't get behind the lights to the connectors without removing the shells etc.)
The wiring is excessively oversized from the battery +12V. 2 runs - one for spots & one for hi/lo, each thru bolted plastic finks (fuse links) of about 60A rating. Each relay has its own 20A or 30A ATS type auto-resetting circuit breaker; they'll be (say) 10A or 15A when I move back to a relay-per-filament implementation. (Isn't it insane - using fuses for lights? In retrospect they should obviously be self-resetting breakers. To think my 1960s vehicles used a single 30A glass fuse for ALL lighting!)
Except for now - a temporary vehicle I got for 12 months )whilst reworking my then road goer) which is now in its 15th year of road registration - I've always had a switch for the spots to disable them on high beam. Smart bottoms that don't dip their lights after my first flash get the additional spots on their second flash (which for some reason is often quite a long despite their quick dip reaction).
And I'll only use outer highs around town. Reflected road signs are too bright with the spots anyhow.
Tho originally not fitting a spot-disable switch due to the vehicles temporary nature, when enduring reality hit I decided to use mode switching. That would have features like town or country (high with no spots or with spots) or anger (see country mode); permanent outer lows with inner "hibeam" spots; and flash selectivity - ie, flash low beams if beams are off (so as to not be fines for flashing {certain warnings} using hi beams, else hi with beams on, or spots in high-beam city/town mode.
It would also handle PWMing (dimming) of my 10W or 20W halogen parking bulbs to meet legal requirements, turn each off if its corresponding beam was operating, or dim a low or high filament to act as a parker if a parking bulb failed. Dimming of all bulbs to legal requirements - ie 55W lows - I currently use 90W/130W H4s and 100W spots. (Hibeam Wattage limits are somewhat ambiguous.)
Auto turn off if left on after say 60 seconds to get to the house or tent, or if battery voltage is low.   
There were other features that I don't now recall, but all that was based on using PICAXE 08M2s which I've only had for a few years (or decades?) and thus have not had time to implement. Besides, an 08M2 to sense my OEM temp gauge to control my electric fan is a higher priority. (I've only been using electric fans since 1978 and thus haven't had time to build a temp sensing circuit, tho I did uses Klixons (temperature switches) a few years ago, but they kept falling off the head.)
Sorry, I seem to have digressed... delay relay pin out needed - Page 3 -- posted image. delay relay pin out needed - Page 3 -- posted image.
I was going to say that you shouldn't have to disable lights because of a 2nd battery, the alternator should handle it. If not I'd also consider OFF if the aircon or wipers are on, the latter however possibly being when you want the extra lighting.
Besides, assuming a reasonable link and normal electrical loads, secondary batteries should be close to fully recharged within 10 minutes if not sooner.
But what I do suggest is a dash or condole voltmeter - specifically a 3-digit digital type. IMO they - else voltage monitoring alarms - should be standard equipment the same way ammeters were once considered essential.
I've written more than enough on that elsewhere - recently I think there were two the12volt threads regarding ammeters - but in short (no pun), a voltmeter can indicate a failing or undersized charging system, overvoltage (which kils batteries and other things), the state of the battery (aging or failing) or other faults - eg, failing starter motors.
Note that the voltmeter should be connected across the battery terminals because that is what the charging system is geared for. I use a small PCB type relay to connect battery +ve to the voltmeter when IGN is on. (The PICAXE 08M2 project to provide auto turn on under alarm conditions or on demand or 'hold-on' for 2 minutes after IGN off has been delayed due to unforeseen procrastination.)   
Modern 12V vehicles should charge at say 14.2V - 14.4V. (Older 13.8V vehicles should be adjusted to 14.2-14.4V.)
Excluding faults, that voltage might drop at low RPM - especially with lights & wipers etc - but otherwise a drop means excess load on the alternator.
Of course my (Jap) alternator sits steady on 14.2V as soon as the engine starts - even at idle with spots (200W) and hibeam (260W) and wipers and brake lights and HU at an applicable start-up thrash volume tho it can drop to maybe 13.7 - 13.9V after some driving. [That's ok. The upto 14.4V is to help restore the battery (reverse any sulfation etc)) and charging voltages may (should!) vary with battery temperature (typically alternators use an internal temp sensor else a timing algorithm). And once fully charged, a 12V lead-acid battery's charge voltage should be reduced to its 'float voltage' (typically ~13.4V - 13.8V) tho car batteries seem to last fine without such features.]
Anyhow, with a voltmeter you soon get used to normal aberrations like low-RPM hi-load dips, brake or headlight dips, cranking dips to 10V or lower, and a fully charged battery of 12.7V dipping to maybe 12.5V or 12.3V when IGN or lights are on. (That's due to a battery's internal resistance - the voltage drop is proportional to the load (current) [V=IR] - even tho the battery is still 12.7V internally.
You then know if secondary batteries or lights or stereo volume cause excessive draw or that the alternator is failing etc.
WRT to battery condition there are probably 4 basics to know.
(1) A fully charged 12V lead-acid (whether wet/flooded cell, AGM or gel) should be ~12.7V. (In theory 12.67V at 25C, but that can vary with the battery type & construction. Refer to the battery datasheets.)   
(2) After charging a battery will have 'surface charge' which may take up to 24 hours to self dissipate in wet cells. This means a voltage higher than what the actual battery is (wrt to its SOC = State Of Charge). My 14.2V charged car battery can read 13.7V immediately after engine switch off. (If I wanted to know its real SOC I'd have to dissipate the surface charge - eg a few to 15 minutes with lights or hibeam, or wait up to one day.)
Rats, what were the other 2? The "not above 14.4V (long term) because excess gassing occurs" & that it kills AGMs (because they have no fluid to gas or boil) was ancillary. So too the "need above ye olde 13.8V" due to newer chemistry AND because 13.8V was insufficient to reverse the plate sulfation that increasingly occurs the more 'not fully charged' a battery is.
Maybe that as a Rule Of Thumb, assume each 0.1V drop/change is equivalent to a 10% change in State Of Charge - ie, remaining capacity. [Usually it's more like 1.2V or 1.4V per 10% SOC - eg, if full is 12.7V and 0% SOC (fully flat) is 11.3V; sometimes less (0% = 11.9V for some batteries), but 0.1V is usually conservative and an easy to use figure to use. EG - you shouldn't discharge a deep cycle battery more than 50%, hence 5 x 0.1V = 0.5V from say 12.6V (or 12.7V) = 12.1V so if the battery is 12.1 or 12.2V its ok (but should be charged ASAP). The actual 50% SOC voltage might be 12.0V for a 12.65 100% SOC (fully charged) and 11.45V 0% SOC deep cycle, but our 12.1 (or 12.2V) is a conservative estimate.
Or that a battery's capacity increases with temperature (hence heat a flat battery in emergency conditions) but its life reduces.
FYI - the latter is a detail used by some car-audio forums. A long gone OP on the12volt intended placing his 2nd AGM battery in the engine bay to increase its capacity. (I won't name the relevant Florida based forum.) I thought that was brilliant - gaining maybe 20% to 30% capacity by reducing the battery's life 4- or 8-fold (each 10C temperature rise halves battery life) whilst also increasing its internal resistance which increases with temperatue (and state of discharge and they buy AGMs for their lower internal resistance) instead of buying a third battery and placing both in the boot/trunk thereby gaining 100% extra capacity at half their (individual) resistance with lower stress per battery for under half or one quarter the ongoing cost. Ah yes, I see amazing things on the web! delay relay pin out needed - Page 3 -- posted image.
Anyhow, I'll go and collect my thoughts.
Besides Agents of Shield is about to start and I need to shower all my neighbor's 4WD grime off first.
2therock 
Copper - Posts: 67
Copper spacespace
Joined: December 06, 2008
Location: Georgia, United States
Posted: October 25, 2014 at 12:48 AM / IP Logged  
I'm in way too deep.
Someone drew this for me today,and this is the kind of or level of playing field assistance I need.
Would you look at it and see if you agree?
delay relay pin out needed - Page 3 -- posted image.
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