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tach wire general comments concerns


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kickyride 
Copper - Posts: 100
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Joined: September 20, 2002
Location: Georgia, United States
Posted: January 21, 2010 at 3:35 PM / IP Logged  
I'm concerned about the sticky thread on tach wires. There is some misinformation in the thread that could lead to a lot of frustration and confusion.
1) Most tach signals are on the (-) NEG side of the ignition coil. Most ECM's/PCM's switch negative. And, though you test for AC current, the signal is actually DC. We just have to test for AC because DMM's and most testers cannot react quick enough. You'd have to use an O'scope to see the DC pulses.
2) More importantly, no one discussed what most aftermarket remote start systems are looking for as an input. This is much more important when making a connection decision rather than which circuit is convenient in the car. Most of the popular brands are actually looking for the DC pulses (from +12v to ground or visa versa) to be able to accurately recognize the tach signal. and many have a range of about 2KHz-20KHz.
3) So, the desired connection points would be:
Best: Tachometer signal (if DC pulses/tests for AC voltage that changes with RPM) because it will typically offer the sum of all ignition pulses. More pulses = better tach signal
Better: Ignition coil since most cars will fire multiple cylinders from one coil. Once again, more pulses = better tach signal
Good: Fuel injector (negative side). It offers a much cleaner signal but will usually only offer one cylinder's worth of signal thus the least amount of pulses. This is only because most cars have sequential injection. Very few use batch firing or TBI setups anymore.
Hope this helps shed a little more light.
Mike
Mike
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KPierson 
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Posted: January 21, 2010 at 4:17 PM / IP Logged  

People measure AC voltage, not current when looking for a tach wire.  An ocilloscope would be the "best" way to see a tach wire, but a meter that reads frequency is more practical - you can buy one at Sears for $25.  Because of the ease and cheap price tag every remote start installer should have a frequency meter in their box.

I've never seen an aftermarket remote start that wouldn't work with a 5vdc square wave - the only thing that is important is that the signal goes from ground to a point higher then the switching threshold of the alarm - usually between 0.7vdc and 3vdc.  I have never seen a tach signal reach anywhere near 20,000khz and I've seen plenty of them down around 11hz.  I guess it is possible if you use a cam angle or a crank angle signal to get close to 20Khz but both sensors usually have abnormal pulse trains that make them less then ideal for pulling tach signals.

I would order the sources the complete opposite.

Best: Fuel injectors - every car has them and they all operate virtually the same way.  There is typically only one pulse per revolution but that is more then enough resolution for a remote start. Heck, I've ran two step ignition cuts solely off of fuel injector signal.  If the fuel injector signal has a high enough resolution for individual cylinder ignition cut at 6500RPM the remote start will be fine.  The other nice thing about fuel injectors is if you use a frequency meter like mentioned above every sequential fuel injector car will read the exact same reading - something like 11hz at 1000rpm and the reading will be relational throughout the entire RPM band.

Better: Ignition - again, all cars have them, but some cars utilize different switching methods (as well as different spark methods) that may create more noise on the ignition line.  The noise may lead to reliabilty issues. 

If all else fails:  RPM - It's not uncommon for RPM signals to actually be AC voltage (created by a rotating magnet).  I've seen this on GMs, Subys, and Nissans (all with my scope).  A system looking for DC pulses will struggle with a sine wave.

Are we confused now?  :)

Kevin Pierson
howie ll 
Pot Metal - Posts: 16,466
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Posted: January 21, 2010 at 5:03 PM / IP Logged  
And another point about not using rev counter signal. Great on up to late 90s Japanese cars, done it on Maximas RX7s, Subies etc. But most modern cars especially with CAN systems will have DATA only at the instrument display, you've got to find the correct pin-out at the engine management, or use an adaptor e.g. for data systems giving you RPM.
I've actually had problems with a Golf and Euro GM which which use essentially the same Bosch sourced ignition/injection system; after tapping an injector wire, both owners were complaining of poor low speed running and rough idling. I used an inductive RPM generator from DEI, I think it's the 454T, problem gone.
smokeman1 
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Posted: January 21, 2010 at 5:05 PM / IP Logged  

What kind of meter is this that can be purchased at Sears??  Model number, name??? 

Thanks

Rich

kickyride 
Copper - Posts: 100
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Location: Georgia, United States
Posted: January 21, 2010 at 5:11 PM / IP Logged  
Kevin, thanks for the correction. I did mean AC VOLTAGE, not CURRENT.
And, yes, a 5V square wave would def work. I only referenced 12V as to not add the extra complexity confusion.
I appreciate the perspective as well. Interesting take on the priorities. I have actually had problems on single cylinder injectors before. But, from an availability and consitency perspective, yes, an injector would be the best "blanket solution".
Regarding RPM, I was referring to the ECU signal that drives the tachometer in the cluster (toyotas for example). I've never come across one with a sine wave. Now, a magnetic pickup off the crank angle sensor would definitely cause a problem.
Mike
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Mike M2 
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Posted: January 21, 2010 at 5:11 PM / IP Logged  

Just to be clear, not all cars have an ignition system. Diesels will not have a coil.

Also, i wouldn't say the injector is the "best" place for a signal. There are some cars they simply won't work well on. Example's, Dodge Caravan and some Nissan V6. I've had some Nissan that it won't even learn on. Using the injector wire on a 3.8L in a Caravan is very irratic. IMHO the tach signal is best, coild second, and injector when all else fails.

I know i'll catch heck for this statement but personally i have the best luck with not using a tach signal at all but going voltage. Out of the thousands of RS i have done i'd say 50% are voltage. They never come back with an issue. I can however remember quite a few with tach that have. Reason for this can be...

The tach wire connection bad

The tach disconnected by a service tech(had this one many times)

The tach wire touches a hot part and melts

The tach signal is weak or incorrect

The tach wire shorted out thru the firewall hole

Being one that gets sent out in the field to correct other installers mistakes i see it all.

Mike M2
Tech Manager
CS Dealer Services
kickyride 
Copper - Posts: 100
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Joined: September 20, 2002
Location: Georgia, United States
Posted: January 21, 2010 at 5:16 PM / IP Logged  
Mike, you are absolutely correct. I've been installing starters for 13 years and designing them for 5. There's nothing wrong with voltage sensing these days (at least on most proven brands). I'm in Atlanta, and with the relatively mild climate, there's no point in running tach except for that anal customer that NEEDS it to successfully start on the firt attempt EVERY time vs 19 out of 20 times.
Also, I know several very well established shops in the syracuse, buffalo, rochester areas and they use 98% voltage/tachless. Well, at least with Omega remote starts they do. They almost never have the need to run tach.
Mike
Mike
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kickyride 
Copper - Posts: 100
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Joined: September 20, 2002
Location: Georgia, United States
Posted: January 21, 2010 at 5:20 PM / IP Logged  
Howie,
I've seen the idling troubles with injector connections before too but only with certain brands of starters. It depends on the tach circuit design. Some DEI starters have too much potential to ground, for example, and it ends up "adding" to the OEM pulse length causing over fueling, misfires, etc.
Mike
Mike
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el ranchero 
Copper - Posts: 92
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Joined: October 04, 2008
Location: Illinois, United States
Posted: January 21, 2010 at 7:24 PM / IP Logged  
this is good to see two experienced techs talking it out, this is a gold mine for us rookie remote starters, thanks guys.
rocker
KPierson 
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Location: Ohio, United States
Posted: January 21, 2010 at 8:10 PM / IP Logged  

The Sears meter I have is a 3482139 - It's a great car meter because it's cheap and it has auto ranging.  It's not fast enough to do certain things (like measure door lock pulses) but for the price it's a great meter to have.

http://www.sears.com/shc/s/p_10153_12605_03482139000P?mv=rr

It retails for $30 but you can get it cheaper on sale - I'm almost positive I got mine 50% off during one of their big sales.

I never meant to imply that fuel injectors would be great on every vehicle - I've just had the most luck on the widest range.

I've never seen any issues with idling - that can't be a good thing!

Kevin Pierson
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