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RS- proper method for splicing?


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webnetxpress 
Member - Posts: 18
Member spacespace
Joined: February 13, 2004
Posted: February 19, 2004 at 7:03 AM / IP Logged  

Ok, i've installed a handful of alarms in cars before- mostly using the snap splice blocks.

Last night I decided to tackle installing my remote starter.  After about 3 hours of working on it (it is working, yippie) i have a new respect for installers.  On the alarms most of the splices are minimal gauge and easy to work with.   On the RS it seemed like the reverse was true- most are heavy guage and very difficult to splice.

So, how do professionals tie into the wires coming off the ignition harness?  I'm just curious.  I cut mine and resoldered them with the new wire attached.  It works, is sturdy, is ugly, and was a royal pain in the ass to do when you have only like an inch of wire to work with.

Inquiring minds want to know- how do you guys do it?

Velocity Motors 
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Joined: March 08, 2002
Location: Manitoba, Canada
Posted: February 19, 2004 at 8:39 AM / IP Logged  
I always solder and tape the connections and if it's wire end to wire end I always use heat shrink tubing instead of electrical tape. You have the right method, just need to work on your technique. The key to a good solder is a hot soldering iron and good solder.
Jeff
Velocity Custom Home Theater
Mobile Audio/Video Specialist
Morden, Manitoba CANADA
webnetxpress 
Member - Posts: 18
Member spacespace
Joined: February 13, 2004
Posted: February 19, 2004 at 8:43 AM / IP Logged  

ok.  i'm pretty good at soldering- and i was using my trusty butane Ultratorch - that thing really heats up fast.

It was more the lack of available wire to work with.  I mean those harnesses are pretty much built to the centimeter in wire length, so it was very tight to work under the column like that and add the fact that the wire gauge was so big, it made it somewhat difficult to bend them into position.

As I said, all of you installers have earned a new respect from me!

jrilla 
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Posted: February 19, 2004 at 9:59 AM / IP Logged  
Dont cut the factory wire. Take a razor blade and roll it around in 2 places about an inch apart, then cut the insulation the length between those and peel it off. Then wrap your wire around it enough so it wont fall off while you grab your iron, then solder it.
Some people use their wire stripper to make those first two cuts, but I dont like cutting strands.
J Rilla
Owner/Installer
webnetxpress 
Member - Posts: 18
Member spacespace
Joined: February 13, 2004
Posted: February 19, 2004 at 10:12 AM / IP Logged  
ahhh, that is a much nicer way to do it, should have tried that.  Well, as I said, mine is definetly uglier but still functional. 
rudbwoy69camaro 
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Posted: February 19, 2004 at 8:07 PM / IP Logged  

I solder the remote start wires period:

I strip back the wire an inch or more, then take an awl, or my probe/test light and make a gap between the strands:

RS- proper method for splicing? -- posted image.

Next, I take the wire that I am soldering to, and insert it and "wrap" it around and flatten it and solder:

RS- proper method for splicing? -- posted image.

Last step is to tightly wrap it with some 3M super 33 tape:

RS- proper method for splicing? -- posted image.

I've learned that if you're in a tight spot and you have no space to wrap it with the roll, get a butt splice and make your own "mini roll."

Next to the completed one is an "end to end" splice.  I "fuse" them together by simply spreading the strands a bit, push them together and solder.

And voila !

That's my method.


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