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Sub Box cut out tool


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shott8283 
Copper - Posts: 112
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Joined: July 17, 2004
Location: United States
Posted: July 17, 2004 at 10:09 PM / IP Logged  

has anyone seen the large hole cut out tools that fit on a drill press to cut out sub holes for boxes?  if so let me know how to make them or buy them...make that preferably

Alpine Guy 
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Joined: October 18, 2003
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Posted: July 17, 2004 at 10:10 PM / IP Logged  
i seen a 8" one at home depot
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Ravendarat 
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Posted: July 17, 2004 at 10:36 PM / IP Logged  
I havent ever seen a hole saw that big in my life but I just use a jig saw and call it a day
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DYohn 
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Joined: April 22, 2003
Location: Arizona, United States
Posted: July 17, 2004 at 10:44 PM / IP Logged  
I use a Jasper Audio circle jig.  Good up to about 18.75" diameter.
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Ketel22 
Silver - Posts: 976
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Joined: August 23, 2003
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Posted: July 17, 2004 at 10:48 PM / IP Logged  
routers always work good, a hole saw that large would have too much friction for a drill to turn..
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auex 
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Posted: July 17, 2004 at 11:51 PM / IP Logged  
First, how do you sit a box onto a drill press? Second, never use a router on a capeted box. Also if someone comes across any blinker fluid or a 6x9 holesaw let me know.
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Velocity Motors 
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Joined: March 08, 2002
Location: Manitoba, Canada
Posted: July 18, 2004 at 12:04 AM / IP Logged  
Hey Auex, you can get a radial arm drill press that will fit some boxes and you can probably pick up some blinker fluid at Wal-Mart in the automotive section next to the headlight coolant. As far as the 6x9 hole saw, I don't think they make one that big, you might have to settle for the 5x7 and use a RotoZip to finish off the rest Sub Box cut out tool -- posted image.
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shott8283 
Copper - Posts: 112
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Joined: July 17, 2004
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Posted: July 18, 2004 at 8:15 PM / IP Logged  
well the front face of the box will fit and obviously youd cut the holes before final assembly (thats the way ive always done it....never had problems) but i heard my buddy talking about a metal arm with 2 bits at opposite ends that can be adjusted for 10, 12, 15 etc and it cuts a perfect hole in about 10 seconds in 3/4 mdf.....hell i should just make it
flatulatta 
Silver - Posts: 356
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Posted: July 19, 2004 at 12:19 AM / IP Logged  
umm what about the squared ones???
DYohn 
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Joined: April 22, 2003
Location: Arizona, United States
Posted: July 19, 2004 at 10:06 AM / IP Logged  

shott8283 wrote:
well the front face of the box will fit and obviously youd cut the holes before final assembly (thats the way ive always done it....never had problems) but i heard my buddy talking about a metal arm with 2 bits at opposite ends that can be adjusted for 10, 12, 15 etc and it cuts a perfect hole in about 10 seconds in 3/4 mdf.....hell i should just make it

The tool you are describing is called a boring bar and they are generally used with an end mill or lathe.  They work quite nicely.

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