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Fabricating trunk mold


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chump 
Member - Posts: 36
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Joined: January 15, 2005
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Posted: January 15, 2005 at 10:02 AM / IP Logged  

Hey guys.

I am a newbie to the forum. In the past few months I have been preparing my first ever fiberglass project. I plan on creating a fiberglass mold for my whole car trunk. I want to mainly replace the carpeting with the mold. I have been preparing the trunk by taping all the carpet. I have purchased the resin already and this week I plan on covering everything with aluminum foil and beginning to apply the resin onto the foil to make the shape.

I have seen people post on the forum about using wax as a release agent. My question is, is this really necessary? If I pull off the aluminum foil won't the fiberglass come out of the trunk too since the resin won't penetrate to the masking tape?

Also, do you think it would be easier to remove the trunk lining from the car before applying the resin?

Thanks.

Fabricating trunk mold -- posted image.

promodeepcycle 
Copper - Posts: 152
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Posted: January 15, 2005 at 11:07 AM / IP Logged  
imo I would leave the trunk liner in and just mold to that.. gonna do this in pieces?... if not good luck getting it out in 1 piece..
dont be a pet monkey ..use your dmm
chump 
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Posted: January 15, 2005 at 12:40 PM / IP Logged  
I am doing it in a few pieces, not in 1 piece. 
kosoku 
Copper - Posts: 76
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Posted: January 15, 2005 at 5:40 PM / IP Logged  
Be sure and take plenty of pictures for us! I will be doing something similar in my hatch.
chump 
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Posted: January 15, 2005 at 10:14 PM / IP Logged  
I will definitely take lots of pictures and post them up when I will be done.
bluetruck 
Copper - Posts: 115
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Joined: December 26, 2004
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Posted: January 16, 2005 at 7:53 AM / IP Logged  

good luck man. be sure your tape sets down flat, you can use a big dry sponge to flatten the foil as well. the reason some people use mold release wax is they dont like the tape and foil sticking to the back of their F/G creations. its the back! no one sees it but the installers! you may have to tug a little harder to get the piece out but there is no reason you have to use mold release wax for somethign liek this.

if this is your first try @ F/G i recomend somethign a little smaller than a full trunk mold for your first porject. as with any trade, there is a learnign curve and you dont want to waste $100's on silly newbie mistakes. you might try building a box for a single 10" sub or something and sell it if it turns out well but it will get you comfotrable with fiberglass. just an idea? good luck and post pics!

Acuraxtasy 
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Posted: January 16, 2005 at 6:44 PM / IP Logged  
There is also a spray mold release you can use it is much easier to work with, also I use metal tape when doing certain molds, due to the angles foil has a habit of moving plus it stays in place when it's tapped down.  And I agree, do it in pieces, and make sure that it's thick enough, cause when you remove it and reglass it outside the vehicle the shape can change from the heat of the resin.
branvw 
Copper - Posts: 90
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Joined: November 25, 2004
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Posted: January 17, 2005 at 12:38 PM / IP Logged  
if you want it really clean you can use some sprays on the foil, the best that i have found is PAM just plain old cooking PAM, i have also used wd40.  With the sprays you will find yourself saving time when it comes time to peel off the foil, also when foil is left on the back it might come off if you carpet it or use velcro so it just makes sense to remove all of it.
chump 
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Posted: January 18, 2005 at 6:36 PM / IP Logged  
I began to apply the fiberglass resin to the aluminum foil today. I was hoping that 1 thick layer would have been enough. It seems to have dried nicely and it's fully cured. However, it doesn't look strong enough to remove yet. Do you guys know how many layers I need to make it strong? Right now it seems paper thin.
fiznasty 
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Posted: January 19, 2005 at 7:24 AM / IP Logged  
i would say at least 5 layers
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