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Router Circle Cutting Jig?


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mob.dynam.grad 
Copper - Posts: 73
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Joined: May 23, 2004
Location: Canada
Posted: May 29, 2005 at 2:30 PM / IP Logged  

hey everyone...i finally made a router purchase and i can start cutting some wood more acuratly than with a jigsaw.  While i attended the school in toronto....we used "circle jigs" for cutting speakers holes in the wood. and other materials...now...i'm not to sure how they were made.  I need one and if anyone knows how i can make one or better yet...where i can purchase one....that would be great! I purchased a skil router that came with both punge and fixed bases....1/4" and 1/2" chucks.  I have been to rona...home hardware and all of the above and i can't find one! Any help in locating one of these that will work with my router would be greatly appreciated...thanks alot!

M&mfabrications 
Copper - Posts: 95
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Joined: February 12, 2005
Location: United States
Posted: May 29, 2005 at 4:28 PM / IP Logged  
Jasper circle jig model #200. You can get one from Amazon.com or other places online.
juniorxs 
Member - Posts: 26
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Posted: May 30, 2005 at 3:50 AM / IP Logged  
make one it will cost you hardly anything, i made one that is adjustable out of left over mdf.
mob.dynam.grad 
Copper - Posts: 73
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Joined: May 23, 2004
Location: Canada
Posted: June 01, 2005 at 11:16 PM / IP Logged  
make one eh? sounds like a good time...is there a website that explains how or could u explain how u built yours? i have a pretty good idea...i'm just a little stuck as to what to use for the adjustable pin to go into the centre....any ideas?
ajgonzales 
Member - Posts: 20
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Joined: September 16, 2004
Location: United States
Posted: June 01, 2005 at 11:21 PM / IP Logged  

mob.dynam.grad wrote:
make one eh? sounds like a good time...is there a website that explains how or could u explain how u built yours? i have a pretty good idea...i'm just a little stuck as to what to use for the adjustable pin to go into the centre....any ideas?

use a piece of a metal dowel/rod thing. a wooden dowel would probably work well too.

auex 
Platinum - Posts: 5,041
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Posted: June 01, 2005 at 11:25 PM / IP Logged  
I make mine out of 1/4 inch plexi. I cut it in the same tear drop shape. Then I cut out and drill the mounting holes for the router. Then I measure and drill holes the radius of the most popular holes that I cut. Make sure that you measure from the center of the router bit to the center of the hole you are drilling. Ir really is just a copy of the jasper one but only with holes that I choose.
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mob.dynam.grad 
Copper - Posts: 73
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Joined: May 23, 2004
Location: Canada
Posted: June 01, 2005 at 11:32 PM / IP Logged  
how would i make it so instead of there being a series of holes...there is a slot that i culd slide the dowel piece up and down for all different sizes of holes...something that can be loosened and adjusted and tightened again using the teardrop shape...?
auex 
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Posted: June 01, 2005 at 11:34 PM / IP Logged  
Don't know on that one.
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juniorxs 
Member - Posts: 26
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Joined: February 23, 2004
Location: United Kingdom
Posted: June 02, 2005 at 4:04 AM / IP Logged  
here is a few pics of the guide i made.
Router Circle Cutting Jig? -- posted image.
Router Circle Cutting Jig? -- posted image.
Router Circle Cutting Jig? -- posted image.
joebiv318 
Member - Posts: 46
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Joined: May 03, 2005
Posted: June 03, 2005 at 11:22 PM / IP Logged  
Sears Craftsmen $19 works great
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