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fuse block melting


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grh372 
Member - Posts: 9
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Joined: February 03, 2005
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Posted: March 05, 2009 at 9:50 PM / IP Logged  
just a quick question guys. i have a 2007 honda civic si and had a stereo installed and the fuse block that was installed in the 8 guage power cable about 4 inches from the battery has completely melted for the second time in a year and the fuse isnt even popped? the cable runs to the trunk where it goes into a 1 farad cap then off to two kenwood excelon amps. whats is causing this to happen?
j.reed 
Copper - Posts: 716
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Posted: March 05, 2009 at 10:03 PM / IP Logged  

What size fuse are you running?

fuse block melting -- posted image.
grh372 
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Joined: February 03, 2005
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Posted: March 05, 2009 at 10:10 PM / IP Logged  
60 amp glass tube type fuse. the fuse survives but the stereo stops working so i open the hood and the power cable isnt attached anymore and the holder is melted and all stringy looking
j.reed 
Copper - Posts: 716
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Posted: March 05, 2009 at 10:17 PM / IP Logged  

I have not used Glass fuses in..... well a very long time and never in car audio for power to an amp. I would try changing out fuse type to a Maxi or a ANL type. The fuse type its self may be the problem.

fuse block melting -- posted image.
i am an idiot 
Platinum - Posts: 13,670
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Posted: March 05, 2009 at 10:19 PM / IP Logged  
If you do get a new one of the same type, turn it over and tighten the screws that mount the terminals to the busbar. Resistance = Heat. Bad connections = Resistance.
grh372 
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Posted: March 05, 2009 at 10:31 PM / IP Logged  
j.reed 
Copper - Posts: 716
Copper spacespace
Joined: January 05, 2009
Location: Arkansas, United States
Posted: March 05, 2009 at 11:00 PM / IP Logged  

The way the glass fuse is held in place i can almost promise is your problem. Just from engine running, bumps and such causing the fuse to move just a little bit and vibrate inside the holder is enough to make a bad connection. Introducing resistance and building heat. Switch fuse types. The only fuse type i will use is ANL for my power wires.

fuse block melting -- posted image.
jshultz 
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Joined: August 05, 2008
Location: Arkansas, United States
Posted: March 05, 2009 at 11:14 PM / IP Logged  
You need to run at least a 4 gauge, 8 gauge isn't big enough for two amps.
i am an idiot 
Platinum - Posts: 13,670
Platinum spaceThis member consistently provides reliable informationspace
Joined: September 21, 2006
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Posted: March 06, 2009 at 3:19 AM / IP Logged  
Don't waste your time looking for a busbar and screws on that. That is a fuse holder, a fuse block is a a distribution block with multiple fuses mounted to it. An AGU fuse is a decent fuse, until the industry went pretty. Those fuse holders do not allow heat to escape from the fuses. As stated earlier you need a larger wire and an ANL type fuse.
DYohn 
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Moderator spaceThis member has made a donation to the12volt.com. Click here for more info.spaceThis member has been recognized as an authority in Electrical Theory. Click here for more info.spaceThis member has been recognized as an authority in Mobile Audio and Video. Click here for more info.spacespace
Joined: April 22, 2003
Location: Arizona, United States
Posted: March 06, 2009 at 9:09 AM / IP Logged  

jshultz wrote:
You need to run at least a 4 gauge, 8 gauge isn't big enough for two amps.

That's not true at all.  Power wire gauge size is determined by system current draw, not by how many components are being powered.  https://www.the12volt.com/info/recwirsz.asp

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