Fiberglass Piller Pod?

Sure, whatever works.  Im glad you brought the size of 1/32 up.  I was looking at  my drill bin and saw the 1/32 bit and realized I should have recommended a larger size!  Depending on the location and the nature of the finished product, I dont like to deal with the bumps that the screw heads create.  This method alleviates that issue, using larger holes.  

.....im recalling....the story I wrote earlier regarding building a mock up/replica of the factory panel...which avoids this whole problem.....

I kno torquehead tried to tell me to just make a replacment piller instead of doing it the way im doing, But I really want the factory feel and I want it to be able to clip into place like stock so Im Hell bent on doing it my way.

Its cool, and still a good idea, youll have the factory mounting method as well....it should remain a perfect fit.  Beforehand, I didnt know it was your personal requirement to use the factory peice.  Your project is all about you, its supposed to be your way, youll appreciate it more. 

I know plenty people dont think my was is easier, and its often that its not easier, I sometimes like it that way!  This also ensures that I get the hard-to-do jobs that even the local fabrication shops dont want to touch.  Its just the extent of my projects being intricate keeps my portfolio revolving.  So...im just trying to help.

Oh, careful when wrapping the plastic panel in fleece tightly.  Sometimes the fleece pulls the part out of its intended alignment.  When its cured in that warped shape, it could crack when its flexed back into original shape during mounting....or a bit after. 

Got more pix yet?

Well Hear is a little Preview of how it started up till today...

I was originally going to make the pods out of Fiberglass then i decided differently

Old cavalier Piller pod

I had to cut the cavalier piller pod and heat it with a heat gun and shape the pods to the impala piller. Filled the edges with body filler then fiberglassed over it

Sanded the crap out of it, But as you all know I forgot to wrap the edges

Im going to be finish sanding tomorrow then wrapping the whole thing in some stretchy poly clothe . Ill post pics tomorrow of it wrapped