Cool. 2 wires. (The
charging = B or B+ = HEAVY +12V and the chassis/ground connections are never
counted since they are implicit & essential.)
I/we should confirm alternator type later. But let's assume it is a charge-lamp type that turns off a dash lamp when it is charging. (And the dash lamp is usually required to provide a rotor
tickle current to ensure initial charging (power generation). And usually it's called "D+" in single-wire alternators only and "L" in multi-wire alternators [why? so i can expend more verbiage!].)
Now, instead of commercial "battery isolators", I hereby present... (and old diagram that has been renewed, and I think with a better layout)...
Or for those that think that is way too complicated, there is....
(Yes, I know it's the same as the other diagram, but circuits confuse people; labels don't.)
The upper
circuit diagram describes its operation.
IMO, forget "smart" isolators that
TRY to figure out when a vehicle is charging and when it isn't - and have various delays and voltage thresholds (sometimes adjustable) in an attempt to overcome various
situations.
Instead go to the source and use its signal that indicates it is charging (or indicates it is not charging....).
Surely the Source's word is more reliable than some add-on circuitry (ie, a voltage-sensing "smart" isolator)?
Besides, if there are so many GOOD Smart Isolators out there, how come they have different voltage settings and different delays etc? Which is best? And why do some have an extra input from the starter solenoid to provide a cranking override? (ie, isolate the batteries during cranking).
Alas I present questions that IME (In My Experience) are rarely IF EVER answered - especially by those that push Smart
(sic!) Isolators. (Of course silly people will answer thinking they'll help their cause LOL!)
But let me not get carried away....
Did I mention that most Smart
(sic!) Isolators use a relay?
You too can add a relay to smart circuitry.
In fact why not just get a relay of your choosing and add that the the
smart circuitry that already exists - ie, the D+ or L circuit?
Will that be cheaper than a similar relay with its "smart" circuit or "microprocessor controlled" circuitry that provides you with the best compromise... I mean, best "intelligence" that the system is charging?
[ LOL = Remember - a charge light is a merely glowing tungsten and nowhere near as smart as a decision making uPC, though LEDs do have the silicon that uPCs also use.... Alas, I really should cease this sarcasm... ]
The main complication or issue with the chargeLight method is if the circuit - aka L-circuit - is too weak to energise the relay. And we don't want to blow that circuit in the alternator. (The L-circuit is really part of the regulator, but since these are integral to modern alternators, herein the term "alternator" refers to both.)
Older external
mechanical regulators had no problem - they use a relay to control the charge light.
Later external electronic regulators could also usually power relays.
But some newer - especially integral regulator - alternators; whilst able to "sink" enough current to light the charge lamp and other dash lamps (ie, Initial Ignition-On lamp tests), they may not be able to
source enough current to energise a relay (eg, 250mA).
Or if you want a 500A relay/isolator that might require over 1 Amp to energise....
Anyhow, the above issue is easily overcome - usually by using a common small relay to power a larger relay (eg, a common ~250mA 30A-rated relay to provide a few Amps for more or larger relays).
And a $3 MOSFET could replace a 60A relay AND provide interfacing from charge-LEDs or uPC L-circuits. (FETs can pass many tens of Amps yet only require micro-Amps to turn on!)
Note that a charging light is really a non-charging light - it is on when the alternator is NOT charging (and the Ign is on).
That functionality is carried over to modern vehicles & their EMS.
But for those with the
fail-safe "is-charging" light, it's a simple case of adding signal inversion AND an initial lockout until after cranking (if indeed that is desired - some want batteries paralleled for cranking).
Another complication is not having an alternator-controlled charge light. EG - some marine, motorbike, recreational vehicle etc systems that have permanent magnet aka "stator" charging systems.
But then what the heck are you reading this for? You have no choice but to use an "add-on" voltage sensing system (aka battery or smart isolator) else current sensing else existing charge indication system!
But for those with old alternators, a battery isolator is simply an added relay with up to several hundred Amp capability.
For later systems, a smaller relay may need to
buffer such a big relay.
For very new systems, a FET may be required.
For a "universal kit" - maybe a $3 MOSFET (with a resistor or 2) that can be connected to ANY charge lamp and power ANY load up to (say) 60A to 120A, or a 15A to 15,000A capacity relay etc.
[ Why not - if people sell two 5c IN914 diodes in an ATS fuse body for $42 (to boost alternator outputs by 0.6V), then surely a DIY battery isolator for $10 that saves an expensive and riskier "smart" solution would sell well? Better still, sell it for $100 as the "DIY batery isolator - add WHATEVER sized relay you want, or as many relays (for as many secondary batteries) as you want. ]
(Or does that sound as ridiculous as 10c worth of diodes for $42? I've only seen a few dozen of those 42,000% markups sell. That's 420 ROIs.)
But now, sun's up. So it's bed time.
I'll review. And maybe resign (LOL). I may find that diagram update.
At least I have re-posted that diagram - I found that it wasn't that easy to find. Nor are my other related tid-bits here and there.
Other issues - battery size & type; when to parallel (or not to).
FYI: Until later, some links with some good or related info...
Caveat: These were found whilst searching my posts for
that diagram - NOT from searching for good info in
my posts...!
That diagram from eg,
2 batteries.
Quoting
anonymous1 "
The dual battery post to end all posts. This should be stickyd."
choosing a second battery.
Since the battery interlink "each end" protection should IMO be self resetting circuit breakers rather than (non-monitored) fuses:
Fuses or curcuit(sic) breakers? (some good design issues; padded out by later jest attempts).
Extending isolation to multiple batteries (or groups of batteries):
3 battery isolation.
Though far from explanatory and complete, how a bad hard-paralleled battery can wreck others. Also AGM thermal runaway (BattCaps are AGM batteries, not capacitors!)
why did my battcaps melt?.
A potpourri of things; and confusion:
an extra battery
And more on
an extra battery's "
batts and caps are NOT 'extra loads'" (they actually HELP the alternator)
how to wire 2nd battery?
Now if I can only remember to link THIS thread for the above links...
And maybe one day extract the info for a concise well organised sticky.
Maybe...? - what a joke.