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wiring dual underhood batteries


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oldspark 
Gold - Posts: 4,913
Gold spacespace
Joined: November 03, 2008
Location: Australia
Posted: November 08, 2010 at 11:46 AM / IP Logged  
edouble101 wrote:
Both batteries should be charged and discharging equally...
Only if in parallel, but that is not recommended anyhow....
Like I said, if one fails, you have 2 ruined batteries (unless you monitor and prevent the good battery being damaged).
Put it this way, if you follow the normal(??) practice of a battery next to the amps in the trunk, with an isolator:
- you won't need a cap;
- the charge & discharge rate won't matter;
- you won't have your amp discharge your cranking battery;
- you can use a cranking battery for the engine. (Though the amp's 350Amps is a cranking current.)
But it depends what you want, and what audio reserve time (& risking the ability to start the vehicle).
If you are space & weight limited, then 2 "diagonally" connected matched batteries as you proposed may be best - provided one doesn't fail prematurely.
And if short sags are an issue, then a cap - especially if you already have one. (Although a battery is better, you then have the paralleling issue.)
I would not have 2 batteries in parallel - I would use an isolator.
And hence matching is not an issue, and I would have the 2nd battery with the amps - ie, a wet-cell cranker, and AGM for the trunk.
But others reckon paralleling is fine....
edouble101 
Member - Posts: 41
Member spacespace
Joined: November 06, 2010
Location: Pennsylvania, United States
Posted: November 08, 2010 at 2:32 PM / IP Logged  
Oh man I am going to drive myself and you nuts over this, sorry! I am very much still learning the electrical side of this car audio installation.
I am scratching the dual under hood battery idea and am accepting your recommendations. I will mount the auxiliary battery in the trunk separated from the main battery with a battery isolator.
I know that I should use same brand batteries, main and auxiliary but will I see any advantages by upgrading the starting battery while using a battery isolator?
I am looking at a Stinger 500 amp isolator, is this one good? http://www.stingerelectronics.com/productDetails.aspx?Productid=89&CategoryID=2
Thank you very much for your responses. I learned more from your comments in the past two days than I have over a month!
oldspark 
Gold - Posts: 4,913
Gold spacespace
Joined: November 03, 2008
Location: Australia
Posted: November 08, 2010 at 6:14 PM / IP Logged  
edouble101 wrote:
Oh man I am going to drive myself and you nuts over this....
Let me tell you a little secret... it is actually ME that is driving YOU nuts.
Have you noticed how quiet it is? That nobody else seems to have chimed in? Why is that?
I've been waiting for someone to say <whatever> is ok, or that they have <this> and it's fine.....
Yes. it's quite.
Too quiet! (LOL)
Firstly - there is no "best" solution except perhaps when you have specific requirements (& prioritised!).
Secondly - you are bluddy brilliant! You have a well thought out and valid original plan. You understood the need for MATCHING batteries that are hard-paralleled. Yet you can also see the other issue.... (at the expense of your design). [ As I wrote, many reckon you can parallel anything. That is an opinion. My opinion is that you can parallel anything - especially if you don't care how long it (doesn't) last (and that is my experience too). It's like you can use water instead of brake fluid for your vehicle's brakes; and it doesn't need an air or oil filter... ]
But enough of the non-tech ramble....
If rear weight or overall battery reserve or identical batteries etc is a higher priority than other things (like a .3V (whatever) drop), ten you have a great design. Note that I use "or" as in English or meaning and/or (it is now the equivalent of Logic or - writing &/or is no longer required), and I'll omit the paralleling issue.
As for isolators, IF you have an old-style alternator with a charge light, then I hater the smart isolators that are often marketed.
Why? Because the charge light provides all the functionality you need to control not-charging or not-running isolation switches for batteries, loads, fuel pumps etc.
Whilst smart switches can do that, they are ultimately voltage sensors and they require various delays to ensure proper or non-destructive operation.
And sine BOTH require a relay to do the connection (or a MOSFET etc), why not just use the relay WITHOUT all the added electronics?
(Alas this was recently discussed with somewhere, but I think the respondent now sees my point. However at least they pointed to the Blue Sea isolator that has a cut-out for cranking. Now why would they have that if other "perfect" smart isolators don't? LOL! And they dealt with marine systems that do not have charge lamps, so voltage sensing is one of the few options. But they could not answer why someone otherwise should spend money on an "isolator" when an ordinary relay will generally do the job, and do it in a far superior and reliable manner!)
So, do you have a charge lamp? (An alternator with a D+ terminal, else an L terminal (with others like perhaps S or I).) I found out yesterday that that include GM's "CS" type alternators.
edouble101 
Member - Posts: 41
Member spacespace
Joined: November 06, 2010
Location: Pennsylvania, United States
Posted: November 09, 2010 at 8:55 AM / IP Logged  
I think I have a D+ wire.
My alternator is a two wire type. It has a charging wire and a plug with two wires. The plug has a blue and a red wire. I think the blue wire is D+(?)
As far as no other comments.....I assume everybody else either agrees with you or does not have an opinion about this.
oldspark 
Gold - Posts: 4,913
Gold spacespace
Joined: November 03, 2008
Location: Australia
Posted: November 09, 2010 at 2:31 PM / IP Logged  
Cool. 2 wires. (The charging = B or B+ = HEAVY +12V and the chassis/ground connections are never counted since they are implicit & essential.)
I/we should confirm alternator type later. But let's assume it is a charge-lamp type that turns off a dash lamp when it is charging. (And the dash lamp is usually required to provide a rotor tickle current to ensure initial charging (power generation). And usually it's called "D+" in single-wire alternators only and "L" in multi-wire alternators [why? so i can expend more verbiage!].)
Now, instead of commercial "battery isolators", I hereby present... (and old diagram that has been renewed, and I think with a better layout)...
wiring dual underhood batteries - Page 3 -- posted image.
Or for those that think that is way too complicated, there is....
wiring dual underhood batteries - Page 3 -- posted image.
(Yes, I know it's the same as the other diagram, but circuits confuse people; labels don't.)
The upper circuit diagram describes its operation.
IMO, forget "smart" isolators that TRY to figure out when a vehicle is charging and when it isn't - and have various delays and voltage thresholds (sometimes adjustable) in an attempt to overcome various situations.
Instead go to the source and use its signal that indicates it is charging (or indicates it is not charging....).
Surely the Source's word is more reliable than some add-on circuitry (ie, a voltage-sensing "smart" isolator)?
Besides, if there are so many GOOD Smart Isolators out there, how come they have different voltage settings and different delays etc? Which is best? And why do some have an extra input from the starter solenoid to provide a cranking override? (ie, isolate the batteries during cranking).
Alas I present questions that IME (In My Experience) are rarely IF EVER answered - especially by those that push Smart(sic!) Isolators. (Of course silly people will answer thinking they'll help their cause LOL!)
But let me not get carried away....
Did I mention that most Smart(sic!) Isolators use a relay?
You too can add a relay to smart circuitry.
In fact why not just get a relay of your choosing and add that the the smart circuitry that already exists - ie, the D+ or L circuit?
Will that be cheaper than a similar relay with its "smart" circuit or "microprocessor controlled" circuitry that provides you with the best compromise... I mean, best "intelligence" that the system is charging?
[ LOL = Remember - a charge light is a merely glowing tungsten and nowhere near as smart as a decision making uPC, though LEDs do have the silicon that uPCs also use.... Alas, I really should cease this sarcasm... ]
The main complication or issue with the chargeLight method is if the circuit - aka L-circuit - is too weak to energise the relay. And we don't want to blow that circuit in the alternator. (The L-circuit is really part of the regulator, but since these are integral to modern alternators, herein the term "alternator" refers to both.)
Older external mechanical regulators had no problem - they use a relay to control the charge light.
Later external electronic regulators could also usually power relays.
But some newer - especially integral regulator - alternators; whilst able to "sink" enough current to light the charge lamp and other dash lamps (ie, Initial Ignition-On lamp tests), they may not be able to source enough current to energise a relay (eg, 250mA).
Or if you want a 500A relay/isolator that might require over 1 Amp to energise....
Anyhow, the above issue is easily overcome - usually by using a common small relay to power a larger relay (eg, a common ~250mA 30A-rated relay to provide a few Amps for more or larger relays).
And a $3 MOSFET could replace a 60A relay AND provide interfacing from charge-LEDs or uPC L-circuits. (FETs can pass many tens of Amps yet only require micro-Amps to turn on!)
Note that a charging light is really a non-charging light - it is on when the alternator is NOT charging (and the Ign is on).
That functionality is carried over to modern vehicles & their EMS.
But for those with the fail-safe "is-charging" light, it's a simple case of adding signal inversion AND an initial lockout until after cranking (if indeed that is desired - some want batteries paralleled for cranking).
Another complication is not having an alternator-controlled charge light. EG - some marine, motorbike, recreational vehicle etc systems that have permanent magnet aka "stator" charging systems.
But then what the heck are you reading this for? You have no choice but to use an "add-on" voltage sensing system (aka battery or smart isolator) else current sensing else existing charge indication system!   
But for those with old alternators, a battery isolator is simply an added relay with up to several hundred Amp capability.
For later systems, a smaller relay may need to buffer such a big relay.
For very new systems, a FET may be required.
For a "universal kit" - maybe a $3 MOSFET (with a resistor or 2) that can be connected to ANY charge lamp and power ANY load up to (say) 60A to 120A, or a 15A to 15,000A capacity relay etc.
[ Why not - if people sell two 5c IN914 diodes in an ATS fuse body for $42 (to boost alternator outputs by 0.6V), then surely a DIY battery isolator for $10 that saves an expensive and riskier "smart" solution would sell well? Better still, sell it for $100 as the "DIY batery isolator - add WHATEVER sized relay you want, or as many relays (for as many secondary batteries) as you want. ]
(Or does that sound as ridiculous as 10c worth of diodes for $42? I've only seen a few dozen of those 42,000% markups sell. That's 420 ROIs.)
But now, sun's up. So it's bed time.
I'll review. And maybe resign (LOL). I may find that diagram update.
At least I have re-posted that diagram - I found that it wasn't that easy to find. Nor are my other related tid-bits here and there.
Other issues - battery size & type; when to parallel (or not to).
FYI: Until later, some links with some good or related info...
Caveat: These were found whilst searching my posts for that diagram - NOT from searching for good info in my posts...!
That diagram from eg, 2 batteries.
Quoting anonymous1 "The dual battery post to end all posts. This should be stickyd." choosing a second battery.
Since the battery interlink "each end" protection should IMO be self resetting circuit breakers rather than (non-monitored) fuses: Fuses or curcuit(sic) breakers? (some good design issues; padded out by later jest attempts).
Extending isolation to multiple batteries (or groups of batteries): 3 battery isolation.
Though far from explanatory and complete, how a bad hard-paralleled battery can wreck others. Also AGM thermal runaway (BattCaps are AGM batteries, not capacitors!) why did my battcaps melt?.
A potpourri of things; and confusion: an extra battery
And more on an extra battery's "batts and caps are NOT 'extra loads'" (they actually HELP the alternator) how to wire 2nd battery?
Now if I can only remember to link THIS thread for the above links...
And maybe one day extract the info for a concise well organised sticky.
Maybe...? - what a joke.
edouble101 
Member - Posts: 41
Member spacespace
Joined: November 06, 2010
Location: Pennsylvania, United States
Posted: November 09, 2010 at 8:50 PM / IP Logged  
I have days worth of reading and research now! Lol I love it, more information the better!
Thank you so very much for your time oldspark!
PS. My vehicle does not have a charge lamp. I drive a 2008 Hyundai Elantra.
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